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Reynolds Consumer Products

Manufactures Reynolds and Hefty household products.

Senior Metallurgical Engineer - Aluminum Casting & Rolling

Process EngineeringPosted on Nov 12
Full-timeMalvern, AR, USANo salary listed

About the Job

Requirements

  • A bachelor's degree in Metallurgical Engineering or Materials Science is required.
  • At least 8 years of related, progressively responsible experience in foil casting and rolling is required.
  • Proficiency with Microsoft Office and SAP is required.
  • Strong written, verbal, presentation, and influencing skills are required to communicate effectively at all organizational levels.
  • Strong analytical and organizational skills and high attention to detail are required.
  • Project-management capability is required, including organizing and managing multiple projects from initiation through execution.
  • Ability to work independently in a fast-paced environment with multiple accountabilities and internal customers is required.
  • Ability to work a flexible schedule during key business deadlines and travel as required is required.
  • Ability to contribute effectively in collaborative, high-performance teams is required.

Responsibilities

  • Provide metallurgical expertise across foil manufacturing operations, partnering with quality and plant teams to improve metal quality, alloy performance, casting, rolling, annealing, scrap utilization, process capability, and product consistency.
  • Develop and maintain technical standards, lead trials and process improvements, and resolve material and downstream rolling issues to support safe, efficient, and reliable production.
  • Partner with facility Quality Managers to evaluate metal and rolling oil quality and resolve issues affecting product performance.
  • Create, maintain, and ensure compliance with internal and external metal specifications.
  • Assist with developing quality standards and test methods at the Hot Springs and Louisville facilities.
  • Evaluate and recommend qualified external firms for tests beyond the foil group's internal equipment capabilities.
  • Lead development of new alloys and the associated casting, rolling, and annealing practices required to achieve desired end-product properties.
  • Review, modify, and develop annealing practices at the Louisville facility to reduce cycle time, improve product properties, and increase furnace throughput.
  • Assist plant teams in evaluating defects encountered during downstream rolling processes.
  • Develop and monitor scrap-blending practices that maximize use of lower-cost scrap while maintaining required end-product properties.
  • Work with plant teams to develop and improve Process Management techniques.
  • Maintain accurate records of foil trials, alloy specifications, and other process-related activities.
  • Where applicable, comply with SQF and GMP practices and programs supporting safe food-packaging products, and report food-safety concerns to individuals with authority to act.

Desired Qualifications

  • An MBA or other advanced degree is preferred.
  • Continuous casting experience is preferred.

About the Company

Reynolds Consumer Products

Manufactures Reynolds and Hefty household products.

Reynolds Consumer Products makes household essentials and owns well-known brands. Its products include Reynolds Wrap aluminum foil, Reynolds Kitchens parchment paper, plastic wrap, oven bags, slow cooker liners, Hefty waste bags, slider bags, plates, and cups, sold in the U.S. and internationally under Reynolds, Hefty, Alcan, and Diamond. These items help with storing, cooking, and disposing of food in homes, offering durable and convenient options for everyday use. The company differentiates itself with a broad, trusted portfolio and global reach, prioritizing reliability and brand value across multiple product categories. Its goal is to provide quality, dependable packaging and consumer products while expanding leadership and distribution in global markets.

Company size
1,001-5,000
Company stage
IPO
Headquarters
Lake Forest, IL
Founded
2010

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