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ExxonMobil

Produces oil, gas, fuels and chemical materials

Process Design Engineer

Process EngineeringUpdated on Nov 14
Full-timeBengaluru, Karnataka, IndiaNo salary listed

About the Job

Requirements

  • A bachelor's degree (B.E./B.Tech) or higher in Chemical Engineering from an AICTE-recognized university is required.
  • Authorization to work in India is required.
  • At least five years of prior experience in owner, manufacturing, technical services, or process design in projects is preferred.
  • A proven background in process design, process operations, or technical service support for oil and gas production facilities, refineries, or petrochemical plants, with demonstrated experience in upstream, downstream, and low-carbon solutions, is required.
  • Experience may include conventional and unconventional onshore production facilities, pipelines, tank batteries, and sales gas compression.
  • Experience may include offshore oil and gas production, including platforms, FPSO, FPU, FLNG, and FSRU.
  • Experience may include LNG liquefaction and regasification facilities, NGL recovery, and sour oil and gas treatment.
  • Experience may include produced water treatment and associated safety systems.
  • Experience may include refining processes, chemical processes, hydrogen and ammonia generation, and carbon capture and sequestration.
  • Knowledge of selecting and applying offsites and utilities systems in the listed areas is required.
  • A comprehensive understanding of design safety, hazard identification and risk assessment techniques, fire protection, and pressure relief analysis is required.
  • Ability to design new process equipment and evaluate existing equipment for compliance with modified operating parameters is required.
  • Proficiency in and understanding of integrated data flows in AspenTech Engineering Suite tools, including HYSYS, Aspen Basic Engineering, Aspen Capital Cost Estimator, and Flare System Analyzer, is required.
  • Experience with AVEVA Engineering Suite, from front-end engineering through 3D modeling, Intergraph/Hexagon Engineering Suite, or similar commercial engineering suites is required.
  • Experience with PRO-II, HYSYS, PROMAX, or Unisim is required.
  • Proficiency in Microsoft Office is required.
  • Familiarity with facility monitoring systems such as PI Vision, XHQ, or SEEQ is required.
  • Ability to travel or relocate domestically or internationally as business needs require is required.

Responsibilities

  • Deploy basic, front-end, and detailed process engineering expertise across projects and operations, focusing on developing, optimizing, and technically following up on facility design specifications and concept selection for greenfield and brownfield project scopes.
  • Provide global facilities engineering support for projects and operating facilities ranging from small projects to major capital projects, greenfield to brownfield, onshore to offshore, sweet to sour designs, and conventional or unconventional oil and gas production through LNG, refining, and chemicals.
  • Support facilities planning and technology selection studies through concept selection, pre-FEED, and preliminary cost estimation, and prepare feasibility reports as an individual contributor or subject matter expert for an assigned area, interfacing with other disciplines.
  • Lead or contribute to integrated teams defining facility concept scopes and analyzing and recommending results to maximize business value; align recommended scope with business teams, manufacturing sites and operations, process technology specialists, and engineering specialists providing design input to cost-estimating models.
  • Support development of early heat and material balances, process flow diagrams, design philosophies, and design-basis documentation for new facilities during facilities planning, and implement Right Scope Framework principles for concept-stage projects.
  • Lead or participate in early optimization studies, field verifications, and equipment sizing.
  • Drive or participate in facilities and systems reviews and resolve issues, including P&ID, HAZOP, 3D model, and other relevant reviews.
  • Develop the project O&U basis and integrate O&U facilities within existing or new plant designs, coordinating disciplines to ensure technical quality and completeness of facilities definition.
  • Develop planning documentation for internal company reviews for funding recommendation.
  • Provide mentoring and oversight, and perform technical reviews of less experienced engineers' work, ensuring quality and capital efficiency while meeting schedule requirements.
  • Lead integrated project teams for early project development and concept selection activities and contribute to engineering surveillance of contractor deliverables during FEED and detailed design.
  • Provide technical leadership for process design projects, address complex technical challenges, and support and lead projects from concept through commissioning and startup.
  • Ensure process design deliverables created by contractors and ExxonMobil self-perform methods meet job specifications, design methods, safety factors, and quality requirements throughout all capital-project stages.
  • Ensure job specifications, design methods, and safety factors are correctly applied in the design.
  • Provide operability reviews for startup, normal, turndown, and shutdown modes, and establish design bases for normal and alternate operating conditions.
  • Participate in or lead design reviews, risk assessments, HAZOPs, vendor bid evaluations, and project readiness reviews.
  • Review utilities specifications, including steam generation and distribution systems, water supply and treatment, fuel systems, compressed air and nitrogen systems, cooling water systems, safety systems, and power generation.
  • Develop project schedules at an appropriate level of detail and set key milestones to support project goals, aligning with turnaround milestones and unit outages.
  • Develop project road maps with input from key stakeholders and manage internal and external interfaces.
  • Develop project resource plans, manage development-phase budgets, track scope changes, and coordinate cross-functional project support, including benchmarking, cost and schedule estimating, and execution planning.
  • Determine contractor scopes of work for pre-FEED and FEED, monitor contractor performance against plans and job specifications, and develop improvement plans to address performance gaps.

Desired Qualifications

  • Experience planning and executing brownfield modifications and upgrades to existing facilities is preferred.
  • Experience mentoring junior process engineers is advantageous.

About the Company

ExxonMobil

Produces oil, gas, fuels and chemical materials

ExxonMobil produces oil and natural gas and manufactures fuels, lubricants, and chemicals for transport operators, industrial customers, and consumers around the world. Its businesses span resource exploration and production, refineries that turn crude oil into fuels, and plants that make plastics and other chemical materials. The company sells products through wholesale supply agreements and the Exxon, Esso, and Mobil brands, including motor oils for vehicles and machinery. It also sells services that capture, transport, and store industrial carbon dioxide underground. The merged company formed in 1999 from Exxon and Mobil, with roots in earlier oil businesses, and is headquartered in Spring, Texas.

Company size
10,001+
Company stage
IPO
Headquarters
Spring, TX
Founded
1999

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