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Techo-Bloc

Manufactures hardscape products: pavers, walls, slabs

Production Manager

Manufacturing & Production OperationsPosted on Nov 11
Full-timePen Argyl, PA, USANo salary listedIn-person

About the Job

Requirements

  • Five or more years of work experience in a production or operations management position.
  • Ability to ensure equipment functions properly and identify potential equipment and process problems.
  • Strong mechanical aptitude, including experience with automated and precision alignment of drive trains, conveyors, and machine frames.
  • Strong hydraulics, compressor, and pneumatics aptitude, with the ability to identify root causes and troubleshoot system issues.
  • Ability to test electrical systems and continuity in electrical wiring, encoders, controllers, Profit-Bus, servo motors, and drives, including Siemens PLCs or equivalent.
  • Basic knowledge of PLC logic controls and programmable controls, with strong troubleshooting skills.
  • Ability to operate equipment and a proven track record of training and instructing people with little to no skills.
  • Ability to plan, organize, and implement programs and processes and encourage their adoption.
  • Experience championing lean manufacturing philosophies such as Kanban.
  • Experience with Microsoft Office, ERP systems, Siemens S7, and strong Excel skills.
  • Ability to work a Monday-through-Friday full-time schedule and flexibly work nights or weekends when manufacturing needs require it.
  • Ability to frequently move items up to 75 pounds and occasionally up to 80 pounds; closely inspect materials and products; distinguish color blends and variances, including non-conforming blends with up to three colors; move throughout workstations; climb steps and ladders; position oneself in tight spaces; reach with hands and arms; and talk or hear.

Responsibilities

  • Manage the workforce, productivity, cost control, continuous process improvement, health and safety, and employee training.
  • Support the business plan by meeting or exceeding OEE key performance indicators and engage in annual budget and capital improvement project development.
  • Lead and manage production operators, and collaborate with Logistics, Yard, Production Planning, the QA Technician, HR, and Finance to meet or exceed company financial goals.
  • Promote workplace safety behaviors defined in the 8 Step Safety Program, sustain a safe work environment, ensure compliance with OSHA programs, and co-lead the Safety Committee program.
  • Oversee production planning, staffing, and day-to-day manufacturing operations cost-effectively, and accurately track and record key performance indicators.
  • Troubleshoot and resolve operational, manufacturing, and maintenance problems to minimize costs and prevent operational delays; maintain production records using Microsoft D365 and other systems.
  • Manage operations across a multi-shift production facility and ensure equipment functions properly by identifying and resolving potential problems.
  • Ensure product quality standards are met through inspections and material testing procedures.
  • Assist with capital improvement projects, including design, engineering, scheduling, purchasing, budgets, installation, and preventive maintenance programs.
  • Learn to operate plant machinery and troubleshoot machines, including programmable logic controllers.
  • Create, drive implementation of, and ensure compliance with and adoption of standard operating procedures.
  • Develop and implement continuous improvement measures for production methods and equipment performance, including programs such as 5S and Kanban.
  • Analyze production report data to identify improvements, reduce losses and breakdowns, and improve efficiency and product quality.
  • Support a three-shift production operation.
  • Lead people effectively, communicate and apply company policies and procedures.
  • Recruit, review, and hire production team members as required.
  • Motivate employees, lead by example, and empower employees to work autonomously.
  • Develop and deliver employee training and development plans to support succession planning and retention.
  • Establish credibility and develop and sustain business relationships internally and externally.
  • Spend approximately 80% of work time on the shop floor.

Desired Qualifications

  • A B.S. in Engineering, Business Management, or a related discipline is preferred.
  • Preference is given to candidates with concrete paver stamping equipment experience and industry experience.
  • Proven people leadership and culture-change management skills.
  • A track record of championing lean manufacturing philosophies such as Kanban or other approaches.

About the Company

Techo-Bloc

Manufactures hardscape products: pavers, walls, slabs

Techo-Bloc designs and manufactures hardscaping products for outdoor living, including pavers, retaining walls, patio slabs, and stones. Products are sold through authorized dealers and certified contractors to residential and commercial clients.

Company size
201-500
Company stage
Not listed
Total funding
Not listed
Headquarters
Longueuil, Canada
Founded
1989

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