Process Planning Engineer

<strong>Job Requirements </strong><br><p>At Quest Global, it’s not just what we do but how and why we do it that makes us different. With over 25 years as an engineering services provider, we believe in the power of doing things differently to make the impossible possible. Our people are driven by the desire to make the world a better place—to make a positive difference that contributes to a brighter future. We bring together technologies and industries, alongside the contributions of diverse individuals who are empowered by an intentional workplace culture, to solve problems better and faster.</p><p><span style="color:hsl(0,0%,0%);"><strong>PURPOSE OF THE ROLE</strong></span></p><p style="text-align:justify;"><span style="color:black;">The Process Planning Engineer is responsible for developing, optimizing, and maintaining manufacturing processes for power and distribution transformers. The role bridges engineering, production, quality, procurement, and supply chain teams to ensure efficient production, cost optimization, quality compliance, and on-time delivery. The position focuses on translating design requirements into manufacturing work instructions, routing plans, material requirements, and process improvements while supporting continuous improvement initiatives.</span></p><p><span style="color:hsl(0,0%,0%);">PRINCIPAL RESPONSIBILITIES / ACCOUNTABILITIES</span></p><ul><li><span style="color:black;">Develop manufacturing process plans, routings, and workflows for transformer production.</span></li><li><span style="color:black;">Create and maintain Bills of Materials (BOMs), work instructions, and production documentation.</span></li><li><span style="color:black;">Define manufacturing sequences for core, coil, tank fabrication, assembly, drying, testing, and dispatch processes.</span></li><li><span style="color:black;">Ensure availability of process documentation before production launch.</span></li><li><span style="color:black;">Lead the investigation of customer non-conformance reports and all responses using the 8D Problem Solving methodology.</span></li><li><span style="color:black;">Analyze engineering drawings and specifications to establish manufacturing methods.</span></li><li><span style="color:black;">Determine machine, tooling, fixture, and manpower requirements.</span></li><li><span style="color:black;">Support new product introduction (NPI) and engineering change implementation.</span></li><li><span style="color:black;">Optimize manufacturing processes to improve productivity and reduce cycle times.</span></li><li><span style="color:black;">Ensure routine, type, and special transformer tests comply with IEC, IEEE, ANSI, IS, or customer-specific standards.</span></li><li><span style="color:black;">Participate in Value Stream Mapping (VSM) and waste reduction initiatives.</span></li><li><span style="color:black;">Promote digitalization and automation opportunities within manufacturing processes.</span></li><li><span style="color:black;">Liaise with design engineering, production, quality, procurement, and supply chain teams.</span></li><li><span style="color:black;">Support customer inspections and technical discussions when required.</span></li><li><span style="color:black;">Provide technical support to shop-floor teams for process-related issues.</span></li></ul><p>We are known for our extraordinary people who make the impossible possible every day. Questians are driven by hunger, humility, and aspiration. We believe that our company culture is the key to our ability to make a true difference in every industry we reach. Our teams regularly invest time and dedicated effort into internal culture work, ensuring that all voices are heard.</p><p>We wholeheartedly believe in the diversity of thought that comes with fostering a culture rooted in respect, where everyone belongs, is valued, and feels inspired to share their ideas. We know embracing our unique differences makes us better, and that solving the worlds hardest engineering problems requires diverse ideas, perspectives, and backgrounds. We shine the brightest when we tap into the many dimensions that thrive across over 21,000 difference-makers in our workplace.</p><br><br><strong>Work Experience </strong><br><p><span style="color:hsl(0,0%,0%);"><strong>COMPETENCIES & SKILLS</strong></span></p><ul><li><span style="color:black;">Knowledge of transformer manufacturing processes (core cutting, winding, assembly, tank fabrication, vacuum drying, testing).</span></li><li><span style="color:black;">Production planning and process engineering expertise | BOM and routing management.</span></li><li><span style="color:black;">Understanding manufacturing drawings and electrical/mechanical engineering principles.</span></li><li><span style="color:black;">Familiarity with ERP/MRP systems (SAP, Oracle, Microsoft Dynamics, etc.).</span></li><li><span style="color:black;">Knowledge of Lean Manufacturing, Six Sigma, Kaizen, 5S, and Continuous Improvement methodologies.</span></li><li><span style="color:black;">Familiarity with ISO 9001 Quality Management Systems.</span></li><li><span style="color:black;">Ability to interpret engineering drawings, technical specifications, and test procedures.</span></li></ul><p><span style="color:hsl(0,0%,0%);"><strong>PERSONAL ATTRIBUTES</strong></span></p><ul><li><span style="color:black;">Strong analytical and problem-solving skills.</span></li><li><span style="color:black;">Excellent communication and technical documentation skills.</span></li><li><span style="color:black;">Ability to work in a cross-functional global environment.</span></li><li><span style="color:black;">Project planning and execution capability.</span></li><li><span style="color:black;">Continuous improvement mindset.</span></li></ul><p><span style="color:hsl(0,0%,0%);"><strong>EDUCATION & QUALIFICATIONS</strong></span></p><ul><li>Bachelor’s degree in electrical engineering, Mechanical Engineering, or related field.</li><li>10+ years of experience in Quality Engineering, preferably in transformer, electrical equipment, or heavy manufacturing industries.</li><li>Experience in transformer testing, quality systems, and manufacturing process control is preferred.</li></ul><p><span style="color:hsl(0,0%,0%);"><strong>IT SYSTEMS & SOTWARE SKILLS</strong></span></p><ul><li><span style="color:black;">MS Office tools: MS Excel, MS Word, MS PowerPoint, MS Project.</span></li><li><span style="color:black;">Software: CAD Tools (NX,CATIA,Creo,Solidworks)  ERP System (SAP), MES(Simatic IT, Solumina)</span></li><li><span style="color:black;"> Analysis tools: Minitab14 and</span></li><li><span style="color:black;">Product Lifecycle Management: Siemens Teamcenter / ptc Windchill / Dassualt Innovia</span></li></ul><p><span style="color:hsl(0,0%,0%);"><strong>DESIRED PROFILE</strong></span></p><p><span style="color:black;">Candidate must be a Proactive, Result oriented   with a positive attitude, high ethics, and a track record of working successfully in a fast paced and time-constrained environment</span></p><br><br>