Process Safety Engineer

Pay Range: $100,000/yr. – $125,000/yr. based on experience and qualifications

KEY RESPONSIBILITIES

Process Safety Management (PSM)

• Develop, implement, and maintain PSM programs in compliance with OSHA 29 CFR 1910.119
• Lead or support Process Hazard Analyses (PHAs) using methodologies such as HAZOP, What-If, FMEA, or Checklist reviews
• Ensure timely closure and documentation of PHA recommendations
• Maintain Process Safety Information (PSI) including process flow diagrams, P&IDs, chemical hazard data, and equipment documentation
• Support and manage Management of Change (MOC) processes for process, equipment, and procedural changes
• Lead or support incident investigations involving process safety events and ensure corrective actions are implemented
• Support development and validation of operating procedures and safe work practices
• Participate in Pre-Startup Safety Reviews (PSSR) for new or modified processes
• Develop and support process safety training programs
• Track and report process safety metrics and performance indicators

Risk Management Program (RMP)

• Ensure compliance with EPA Risk Management Program requirements (40 CFR Part 68)
• Maintain RMP documentation and submissions
• Develop and update off-site consequence analyses and prevention programs
• Coordinate emergency response planning and community interface requirements
• Support internal and external audits and regulatory inspections

Ammonia Systems (Preferred Experience)

• Provide technical support for ammonia refrigeration or ammonia-based process systems
• Support safe operation, maintenance, and modification of ammonia systems
• Identify and mitigate ammonia release risks and ensure compliance with relevant codes and standards (e.g., IIAR guidance)

Risk Reduction & Operational Support

• Support engineering and operations teams in risk reduction projects
• Participate in facility siting, LOPA, and risk assessments
• Recommend engineering and administrative controls to reduce process hazards
• Support capital and improvement projects involving regulated processes

Compliance & Continuous Improvement

• Lead or participate in internal PSM/RMP audits and compliance reviews
• Track corrective actions to completion
• Support continuous improvement initiatives related to process safety and operational reliability
• Other Duties as Assigned  

REQUIREMENTS

• Bachelor’s degree in chemical engineering, Mechanical Engineering, or related engineering discipline required
• 3–8 years of experience in process safety, chemical manufacturing, refining, food processing, or similar regulated environments
• Ability to travel to support multiple HMF facilities
• Direct experience supporting OSHA PSM programs required
• Experience supporting EPA RMP programs preferred
• Ammonia refrigeration or ammonia process experience strongly preferred
• Strong understanding of PSM and RMP regulatory requirements
• Experience conducting PHAs and risk assessments
• Knowledge of MOC, incident investigation, and compliance auditing
• Ability to interpret P&IDs and process documentation
• Strong communication and collaboration skills across operations and engineering teams
• Ability to manage multiple projects and priorities
• Proficiency with process safety documentation and tracking systems
• Certified Safety Professional (CSP), Professional Engineer (PE), or related credential preferred
• Training in PHA methodologies or LOPA preferred

PHYSICAL REQUIREMENTS AND ENVIRONMENT: 

• Must have good vision and manual dexterity
• Able to sit / stand for prolonged periods at a desk and working on a computer
• Must be able to lift up to 15 pounds
• The noise level in the office environment is typically moderate
• Company provided Personal Protection Equipment (PPE) must be worn while on the production floor