Controls Engineer
About the job
- A bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics Engineering, or a related technical field is required.
- Seven to ten years of controls engineering experience in a manufacturing environment is required.
- Experience with PLC programming, including Allen-Bradley, Siemens, and Rockwell, is required.
- Experience programming remote I/O using remote blocks, including Rockwell/Balluff, is required.
- Experience with industrial robotics, including FANUC and ABB, is required.
- Experience with industrial networks, including EtherNet/IP, Profibus/Serial, and IO Link, is required.
- Knowledge of electrical controls design and troubleshooting, safety systems and machine safeguarding, dynamic robotic pathing, and cybersecurity for OT environments is required.
- Knowledge of safe deployment and management of NAT VPN setups for tooling machines is required.
- Knowledge of Allen-Bradley ControlLogix/CompactLogix, Siemens S7/TIA Portal, and Beckhoff TwinCAT, including structured programming, sequencing, interlocks, and fault recovery, is required.
- Knowledge of AMRs/AGCs and Vidi Cognex Vision is required.
- Knowledge of simulation and virtual commissioning, including digital twins, PLC simulation, robot simulation, and offline commissioning, is required.
- Knowledge of MES traceability, Python, C#, C++, or JavaScript, SQL, REST APIs, MQTT, OPC UA, historian connectivity, Euromap Data Transfer, Ignition, and Power BI is required.
- Strong project management, analytical, and troubleshooting abilities are required.
- Ability to lead cross-functional teams, manage multiple projects simultaneously, and communicate effectively in writing and verbally is required.
- Ability to work in manufacturing and production environments and occasionally lift up to 25 pounds is required.
- Ability to travel to plants, suppliers, and customer locations as required is required.
- Lead the design, programming, commissioning, and validation of automated manufacturing equipment and control systems.
- Develop and modify PLC, HMI, servo, vision, and robotic control programs.
- Support new program launches by ensuring controls systems meet project timing, quality, and production requirements.
- Establish process parameters, equipment controls, and monitoring systems to maintain product quality and operational performance.
- Troubleshoot and resolve electrical, controls, automation, and process-related issues.
- Collaborate with manufacturing, quality, maintenance, product engineering, and suppliers to improve equipment performance and process capability.
- Lead root cause analysis and corrective actions for equipment downtime and quality concerns.
- Develop and maintain electrical schematics, network architecture, PLC/HMI backups, process control plans, and equipment standards.
- Participate in PFMEA and manufacturing feasibility reviews.
- Support capital equipment sourcing, installation, validation, and startup activities.
- Train maintenance and production personnel on equipment operation, troubleshooting, and preventive maintenance.
- Drive continuous improvement initiatives focused on OEE improvement, scrap reduction, cycle-time reduction, cost savings, and automation expansion.
- Ensure compliance with safety, environmental, and customer requirements.
- Automotive Tier 1 supplier experience is strongly preferred.
- Experience supporting automated assembly, injection molding, foam, or interior trim manufacturing processes is preferred.
- Professional Engineer (PE) certification is preferred.
- Certified Automation Professional (CAP) certification is preferred.
- Experience with Industry 4.0 technologies, IIoT, and advanced manufacturing systems is preferred.
- Experience supporting global manufacturing launches is preferred.
About the company
International Automotive Components (IAC) Group designs, engineers, and builds automotive interiors such as instrument panels, consoles, door panels, and headliners for major automakers worldwide. Its products are created through coordinated design and manufacturing processes that integrate smart, sustainable technology to improve the driving experience. IAC works with automotive OEMs under long-term contracts, ensuring steady revenue and close collaboration. It differentiates itself by combining strong design capability with sustainability and efficiency across its global manufacturing footprint, enabling precise execution and scalable production. The company's goal is to be a leading, trusted supplier in the automotive interiors market, continually expanding capabilities and market reach while prioritizing sustainability and cost-effective delivery.
Company Size
5,001-10,000
Company Stage
Post IPO Equity
Headquarters
Southfield, Michigan
Founded
2006
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Simplify's Take
What believers are saying
- IAC India is courting JSW Motors and VinFast India during 2026.
- Electric-vehicle programs like Mahindra XEV 9e and BE 6 diversify IAC demand.
- Automotive interiors grow globally, while IAC keeps relationships with major OEMs worldwide.
What critics are saying
- Tata AutoComp’s 2025 acquisitions of IAC Sweden, UK, and Slovakia dismantle standalone scale.
- Unite balloted nearly 250 Solihull workers in September 2023 over pay disputes.
- IAC cut 178 Mendon, Michigan jobs in December 2025 when Ford Escape production ended.
What makes International Automotive Components unique
- IAC supplies full cabin modules: instrument panels, consoles, door panels, headliners.
- IAC’s Europe footprint persists through Tata AutoComp’s 2025 acquisition of IAC Slovakia.
- IAC India supports Mahindra, Maruti Suzuki, Volkswagen, and Volvo Eicher Commercial Vehicles.
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Benefits
Health Insurance
Paid Vacation
Flexible Work Hours
Remote Work Options
401(k) Retirement Plan
Stock Options
Company Equity
Wellness Program
Mental Health Support
Conference Attendance Budget
Family Planning Benefits
Fertility Treatment Support
Professional Development Budget
Personal development benefits
Growth & Insights and Company News
6 month growth
0%1 year growth
0%2 year growth
0%Tata AutoComp Systems is acquiring 100% of Slovakia's IAC Group through its UK subsidiary, Artifex Interior Systems Limited, to enhance its presence in the European automotive market. The deal, whose financial details are undisclosed, aims to strengthen Tata's position as a key player in Europe and reduce dependency on the US amid a 50% tariff on Indian auto exports. The acquisition is pending regulatory approval and reflects Tata's commitment to global growth and resilience.
Where others see industry, we see investment opportunity. For 20 years in private equity, we have helped 25 industrial companies to breathe again. By managing, developing and selling, we pursue a simple goal - to achieve high returns without unnecessary risk. Qualified investors invest with us through Jet funds.
Unite has said that almost 250 workers at International Automotive Components (IAC) in Solihull are being balloted to strike over a pay dispute.
IAC Group strengthens leadership team with appointment of Larry Vano as Chief Procurement Officer.
International Automotive Components Group (IAC Group), a leading global supplier of automotive components and systems, has been awarded the EcoVadis Gold Medal for its sustainability program.