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Kaney

Manufactures high-reliability aerospace, defense, medical systems

Electrical Engineer 3 - Mixed Signal and PCB

Board & Electronics DesignConfirmed live in the last 24 hours
Full-timeRockford, IL, USA$120k - $145k /yrIn-person

About the Job

Requirements

  • At least 5 years of experience in electrical design for aerospace, defense, or high-reliability electromechanical systems.
  • Strong proficiency with PCB design tools such as Altium Designer.
  • Demonstrated ability to design complex multilayer PCBs with mixed-signal, high-density, and high-reliability constraints.
  • Expertise in analog and digital circuit design, including op-amps, ADC/DAC interfaces, microcontrollers, FPGAs, and communication buses such as CAN, RS-485, and ARINC-429.
  • Familiarity with EMC mitigation techniques, grounding, shielding, and filtering.
  • Understanding of aerospace environmental requirements such as DO-160 and hardware development processes such as DO-254.
  • Ability to interpret and generate schematics, wiring diagrams, and harness drawings.
  • Strong troubleshooting skills using oscilloscopes, logic analyzers, spectrum analyzers, and other lab equipment.
  • Work effectively cross-functionally in a regulated engineering environment.
  • Travel to customer sites may be required.
  • PPE may be required in some workspaces.

Responsibilities

  • Lead the design, analysis, and verification of electrical architectures for electromechanical actuation systems, including utility EMAs, flight-control actuators, and flight control computers.
  • Develop analog and digital schematics for control electronics, sensor interfaces, motor-drive circuitry, and embedded control modules.
  • Own PCB design and layout from concept through release, including component selection, stack-up definition, routing constraints, and DFM/DFT considerations.
  • Collaborate with mechanical, systems, and software engineering teams to ensure electrical-mechanical integration, EMC robustness, and environmental compliance.
  • Perform circuit analysis, including signal integrity, noise, grounding, filtering, timing, thermal, and reliability assessments.
  • Support requirements development, allocation, and traceability for electrical subsystems in accordance with DO-254, DO-160, ARP4754, and other aerospace or military standards.
  • Execute design reviews, FMEAs, and risk assessments for electronics hardware.
  • Develop and execute verification and validation test plans, including bench testing, environmental testing, and hardware-in-the-loop setups.
  • Troubleshoot and resolve issues related to PCB performance, EMI/EMC, digital communication buses, and sensor/actuator interfaces.
  • Generate and maintain technical documentation, including schematics, PCB fabrication files, test reports, and certification artifacts.
  • Work in both office and laboratory environments.

Desired Qualifications

  • Knowledge of motor control electronics, including BLDC, PMSM, resolver interfaces, and position feedback.
  • Experience with safety-critical actuation systems or flight-control hardware.
  • Familiarity with reliability engineering, derating analysis, and aerospace component selection.
  • Exposure to embedded firmware or FPGA development for hardware bring-up and testing.
  • Experience supporting certification efforts with OEMs or regulatory bodies.
  • Simulation experience.
  • Experience with MATLAB/Simulink.
  • Experience with NI LabVIEW.
  • Experience safely working with voltages greater than 500V in a lab.

About the Company

Kaney

Manufactures high-reliability aerospace, defense, medical systems

Kaney designs and makes high-reliability electromechanical actuators, motion-control systems, and power-management solutions for aerospace, defense, and medical sectors. Its offerings include smart servos with DO-178 Level A software for flight control, precision gearboxes, and systems to test and validate avionics and propulsion. The company differentiates itself through vertical integration, AS9100 certification, and lifecycle services from architecture and development through certification, production, and aftermarket repair, serving customers like Boeing and the USAF. Its goal is to provide certified, dependable propulsion, avionics, and medical motion-control solutions with full lifecycle support.

Company size
51-200
Company stage
Grant
Total funding
$1.9M
Headquarters
Rockford, IL
Founded
Not listed

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