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Sibelco

Sells and processes specialty industrial minerals

Regional Plant Manager

Manufacturing & Production OperationsUpdated on Nov 15
Full-timeMidlothian, TX, USANo salary listedIn-person

About the Job

Requirements

  • A minimum of 3–5 years of operations leadership experience directing several of the listed disciplines.
  • A demonstrated track record of driving operational and cultural improvements for a full-facility turnaround.
  • Experience in production operations, project management, master scheduling, supplier relations and purchasing, environmental compliance maintenance, process engineering, production control, equipment and capital facilities, safety and related compliance, and logistics/transportation.
  • An undergraduate degree in chemical engineering, mechanical engineering, industrial/manufacturing engineering, production technology, or operations management, or equivalent experience, is preferred.
  • Ability to leverage advanced technologies, processes, equipment, systems, and process technologies.
  • Experience utilizing large, complex equipment is preferred.
  • Ability to improve throughput and quality.
  • Strong technical and engineering background, including the capability to evaluate equipment, re-engineer systems and processes, layouts and flows, and automation strategies.
  • Proficiency in leading capital equipment assessment, justification, and integration.
  • A track record of implementing lean manufacturing improvement programs and monitoring and evaluating systems, determining activity status, identifying problems, and quickly developing workarounds and corrective action plans.
  • Ability to contribute to operating plans and strategic initiatives, including production plans, new product integration programs, cost reduction strategies, and technology and automation plans.
  • Experience working in non-union settings and building positive employee relations and communications programs throughout organizational levels.
  • Ability to make presentations to staff and corporate headquarters executives and build working relationships with peers, subordinates, suppliers, and customers.
  • Leadership competencies include building cohesive teams, demonstrating integrity, delivering results, inspiring commitment and accountability, and identifying and addressing critical issues promptly and effectively.

Responsibilities

  • Manage plant operational excellence and profit and loss performance.
  • Lead all plant operations and be accountable for safety, quality, cost, delivery, and environmental performance in a regulated process-manufacturing environment.
  • Ensure compliance with environmental, health and safety requirements, process safety management, and regulatory standards while fostering a proactive safety culture.
  • Drive lean manufacturing principles, including 5S, standard work, visual management, waste reduction, and Kaizen events.
  • Apply Six Sigma methodologies to reduce process variation, improve yields, and enhance product consistency.
  • Champion Total Productive Maintenance to improve equipment reliability, asset utilization, and Overall Equipment Effectiveness.
  • Establish and manage key performance indicators for safety, throughput, yield, downtime, quality, energy use, and cost performance.
  • Lead cross-functional teams across Operations, Maintenance, Quality, and Engineering on continuous improvement initiatives.
  • Meet or exceed cost, efficiency, utilization, quality, and schedule objectives in the Annual Business Plan.
  • Manage the integration of new processes, training, systems, and metrics to measure continuous improvement and organizational excellence.
  • Collaborate with the Environmental, Health and Safety lead to direct safety and environmental compliance matters at state, local, and federal levels.
  • Evaluate, develop, and improve the plant’s technical, operational, and managerial capabilities and resources.
  • Select, train, develop, and promote employees to support a high-performing operation.
  • Build a strong plant operations management team, train and cross-train backups, and develop a collaborative employee environment.
  • Conduct manpower reviews, succession planning, and performance reviews of the operations management team as appropriate.
  • Prepare production and cost-reduction plans, budgets, and program and project plans addressing infrastructure and equipment priorities, capacity, overhead absorption, cost structure, inventory and work in process, and capital needs.
  • Direct the use and application of manufacturing systems, metrics, and controls.
  • Manage deviations from plan and implement corrective action programs to maximize yields and productivity.
  • Maintain effective communications with internal and external customers and key executives.
  • Create a positive culture that supports organizational success, employee growth, and staff retention; ensure timely and effective employee selection and development.

Desired Qualifications

  • A strong profit-and-loss and business-partner orientation for plant manager duties, including understanding the operational impact on financial performance.
  • Experience utilizing large, complex equipment.

About the Company

Sibelco

Sells and processes specialty industrial minerals

Sibelco is a Belgian materials solutions company that sources, processes and distributes specialty industrial minerals, especially silica, clays and feldspathics. Its minerals are used in industries like glass, ceramics, construction, coatings, polymers and high-tech products, with production sites in many countries. How it works: Sibelco buys raw minerals, processes and upgrades them through its production network, and then distributes them to customers who use the minerals as key ingredients in their end products. How it differs from competitors: it combines a wide, global footprint with a broad portfolio of specialty minerals and an integrated value chain from sourcing to distribution, enabling consistent supply and tailored mineral solutions. Its goal: provide reliable mineral solutions for industrial applications and support customers in producing high-quality, durable products.

Company size
1,001-5,000
Company stage
Debt Financing
Total funding
$385M
Headquarters
Antwerp, Belgium
Founded
2008

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