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Integra LifeSciences

Regenerative medicine, surgical devices provider

Process Engineer 2

Process EngineeringConfirmed live in the last 24 hours
Full-timePlainsboro Township, NJ, USA

About the Job

Requirements

  • A bachelor's degree in engineering or equivalent and 2–6 years of experience.
  • Statistical process control tools such as SPC, Minitab, or other software are desired.
  • Lean Six Sigma experience is desired.
  • Excellent organizational and English communication skills, both oral and written.
  • Positive, sound interpersonal, and employee development skills.
  • Project management and process improvement experience are desired.
  • Validation and requalification experience is desired; cleaning validation experience is a plus.
  • Knowledge of Microsoft Office.
  • Regular use of tools and equipment relevant to the work environment, including computers, printers, copiers, fax machines, telephone communication systems, ERP systems such as SAP, CRM platforms, statistical analysis tools, project management software such as MS Project and Jira, and QMS platforms.
  • Ability to sit, listen, speak, and move throughout various areas of the building.
  • Ability to periodically lift and/or move items up to twenty-five pounds.
  • Ability to travel domestically and internationally by car, train, or airplane as required.
  • Ability to work in a plant or service environment and follow safety protocols and use required personal protective equipment when exposed to flammable and corrosive liquids, compressed gases, sharps, or medical waste.

Responsibilities

  • Understand, optimize, and sustain manufacturing processes within a value stream by leveraging lean and Six Sigma tools and methodologies to improve processing, layout, workflow, assets, assembly methods, and workforce usage for processing efficiency.
  • Develop end-to-end process and product understanding and control, and address lifecycle management and sustaining engineering changes.
  • Execute duties in compliance with corporate policies, U.S. Food and Drug Administration regulations, Good Manufacturing Practices, ISO 9001, ISO 13485, EU MDR, Canadian Medical Device Regulations, and other applicable regulatory agencies.
  • Work cross-functionally with EHS, product development, process technology, Centers of Excellence, facilities, quality, regulatory, planning, and procurement to address process challenges, material changes, lifecycle changes, and sustaining changes.
  • Represent value stream teams in strategic site and enterprise projects on cross-functional teams addressing quality improvements, lifecycle management efforts, and new product introductions.
  • Lead and execute engineering studies, IQ/OQ/PQ/TMV validations, manufacturing process requirements, specifications, Engineering Change Requests and Orders, and engineering drawings for equipment and processes.
  • Conduct statistical process control analysis and trending of existing process parameters, process inputs, and outputs as necessary; improve manufacturing yields, reduce manufacturing scrap, and error-proof manufacturing processes.
  • Perform timely technical investigations, non-conformance investigations, Failure Mode and Effects Analysis, and Corrective and Preventive Action.
  • Complete projects to drive process, quality, reliability, and cost improvements using advanced technologies and lean Six Sigma tools and methodologies.
  • Conduct time studies, process evaluations, and technical evaluations to align Bills of Materials, work instructions, and routers with processes and ensure cost accuracy from product transfer through product lifecycle.
  • Monitor performance metrics for value streams and develop improvement actions needed to attain targeted performance Key Performance Indicators.
  • Develop hands-on product, process, and equipment training programs.
  • Participate in cross-functional process and product project teams, including product development, quality assurance, facilities, regulatory, and manufacturing.
  • Respond to immediate escalations from the manufacturing floor and escalate to leadership as needed.
  • Complete other job-related duties as assigned.
  • Travel across company locations as needed.

Desired Qualifications

  • Statistical process control tools such as SPC, Minitab, or other software.
  • Lean Six Sigma experience.
  • Project management and process improvement experience.
  • Validation and requalification experience; cleaning validation experience is a plus.

About the Company

Integra LifeSciences

Regenerative medicine, surgical devices provider

Integra LifeSciences develops regenerative medicine and medical devices to help tissue repair. Its core products include tissue regeneration scaffolds that are implanted on wounds to provide a temporary matrix for cells to grow, guiding the body’s tissue to replace damaged skin and other tissues, and then integrate into healing. The company differentiates itself through a diversified portfolio that includes neurosurgical devices, wound care products, and specialized surgical instruments obtained through acquisitions, spanning multiple surgical domains. Its goal is to broaden access to regenerative technology and raise standards of care in surgery and tissue repair.

Company size
1,001-5,000
Company stage
IPO
Headquarters
Plainsboro Township, NJ
Founded
1989

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