Foxconn Industrial Internet

Designs and manufactures intelligent manufacturing solutions

Industrial Engineer

Manufacturing EngineeringUpdated on Nov 13

Full-timeMt Pleasant, WI, USANo salary listedIn-person

About the Job

Requirements

A bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related field is required.
Two to five or more years of experience in PCBA manufacturing or electronics manufacturing is required.
The candidate must be able to stand and walk for extended periods, lift up to 25 pounds occasionally, and work in a manufacturing environment.

Responsibilities

Analyze and optimize PCBA production processes through statistical analysis, time studies, and workflow mapping to improve efficiency while maintaining quality standards and cost targets.
Lead implementation of Lean Manufacturing, Six Sigma DMAIC, and Kaizen initiatives, including developing value stream maps, conducting Kaizen events, and establishing KPIs to reduce cycle times.
Perform time and motion studies using predetermined time systems such as MOST and MTM, and analyze workstation layouts and operator movements to improve throughput and ergonomics.
Design and optimize assembly line configurations using line balancing, takt time analysis, and labor modeling to improve line efficiency and workforce utilization.
Research, evaluate, and implement automation solutions, including pick-and-place machines, AOI systems, and collaborative robots, to reduce manual operations.
Partner with the Quality Engineering team to conduct FMEA, implement poka-yoke devices, and establish process controls to reduce defect rates.
Drive cost-reduction initiatives through material optimization, labor-efficiency improvements, and process innovations.
Create and maintain SOPs, work instructions, and process documentation using TWI methodology to standardize processes.
Develop simulation models using software such as FlexSim or Arena to validate process improvements and optimize material flow.
Lead DFM/DFA reviews with engineering teams to improve product designs for manufacturability and assembly efficiency.
Implement real-time production monitoring systems and develop dashboards to track OEE, yield, and other critical metrics.
Design and execute pilot programs for new manufacturing technologies and methodologies before full-scale implementation.
Perform other duties as assigned.

Desired Qualifications

Lean Six Sigma certification (Green Belt or Black Belt) is preferred.

FII USA, Inc., a Foxconn Technology Group Company, is seeking an Industrial Engineer to optimize manufacturing processes and enhance workflow efficiency in PCBA operations. Once a part of the team, you will be responsible for a wide variety of tasks within the Industrial Engineering Department in a production environment and have the opportunity to display critical thinking skills to expand your career in Smart Manufacturing.

The Industrial Engineer will analyze production processes, implement lean manufacturing principles, and drive continuous improvement initiatives while collaborating with cross-functional teams to ensure high-quality output.

Analyze and optimize PCBA production processes through statistical analysis, time studies, and workflow mapping to achieve 20%+ efficiency improvements while maintaining quality standards and cost targets
Lead implementation of Lean Manufacturing, Six Sigma (DMAIC), and Kaizen initiatives, including developing value stream maps, conducting Kaizen events, and establishing KPIs to reduce cycle times by 15-25%
Perform comprehensive time and motion studies using predetermined time systems (MOST/MTM), analyzing workstation layouts and operator movements to improve throughput by 30% and enhance ergonomic conditions
Design and optimize assembly line configurations using line balancing techniques, takt time analysis, and labor modeling to achieve 95%+ line efficiency and optimal workforce utilization
Research, evaluate and implement automation solutions including pick-and-place machines, AOI systems, and collaborative robots, resulting in 40% reduction in manual operations
Partner with Quality Engineering team to conduct FMEA, implement poka-yoke devices, and establish process controls to reduce defect rates below 50 PPM
Drive cost reduction initiatives through material optimization, labor efficiency improvements, and process innovations, delivering $500K+ annual savings
Create and maintain detailed SOPs, work instructions, and process documentation using TWI methodology to ensure 100% process standardization
Develop simulation models using software like FlexSim or Arena to validate process improvements and optimize material flow
Lead DFM/DFA reviews with engineering teams to improve product designs for manufacturability and assembly efficiency
Implement real-time production monitoring systems and develop dashboards to track OEE, yield, and other critical metrics
Design and execute pilot programs for new manufacturing technologies and methodologies before full-scale implementation
Other duties as assigned

Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or related field required
2-5+ years experience in PCBA manufacturing or electronics manufacturing required
Lean Six Sigma certification (Green/Black Belt) preferred
Must be able to stand and walk for extended periods, lift up to 25 pounds occasionally, and work in a manufacturing environment

About the Company

Foxconn Industrial Internet

Designs and manufactures intelligent manufacturing solutions

Foxconn Industrial Internet designs and manufactures technology infrastructure for large tech firms, focusing on intelligent manufacturing and the industrial internet. It combines hardware design and production with software-enabled solutions, including AI and automation platforms like Lighthouse Factory, the FII Cloud (with Tencent Cloud), and Fog Cerebellum, to help clients digitize data and optimize production lines. It differentiates itself through large-scale integration as a design-to-manufacture partner, exclusive assembly of premium Nvidia GB200 AI servers, and a strong push into higher-margin cloud, networking, and industrial AI services backed by Foxconn. Its goal is to move from traditional contract manufacturing to high-value technology services, expanding its AI-server, data-center, EV, and semiconductor test automation businesses with scalable intelligent manufacturing solutions.

Company size: 1,001-5,000
Company stage: IPO
Headquarters: Shenzhen, China
Founded: 2015

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