A

AIRCO

Converts atmospheric CO2 into renewable products

Process Operator 3

Full-TimeUpdated on 10/23/2026
No salary listed
Entry
Associate's, Certification
New Britain, PA, USA
In Person
Manufacturing & Production OperationsMachine & Process Operation

About the job

Requirements
  • A high school diploma or equivalent is required.
  • The ability to read and follow standard operating procedures, safety procedures, operating instructions, P&IDs, and process documentation is required.
  • The ability to work 12-hour rotating shifts, including nights, weekends, holidays, and overtime as required, is required.
  • The ability to work in loud indoor and outdoor industrial environments around chemicals, compressed gases, pressure systems, rotating equipment, elevated temperatures, and industrial equipment is required.
  • The ability to wear required personal protective equipment, lift up to 50 pounds, climb stairs and ladders, stand and walk for extended periods, bend, reach, and perform physical tasks associated with plant and production facility operations is required.
Responsibilities
  • Operate assigned process equipment according to standard operating procedures, operating instructions, and supervisor direction.
  • Monitor process conditions using control systems, field instruments, alarms, gauges, flowmeters, pressure indicators, temperature indicators, and other operating data.
  • Perform routine rounds, collect samples, inspect equipment, and identify leaks, abnormal readings, equipment issues, unsafe conditions, or process deviations.
  • Safely handle hazardous chemicals, compressed gases, cylinders, gas and liquid feeds, process materials, and related equipment.
  • Respond to alarms, deviations, shutdowns, and emergency situations in accordance with standard operating procedures, training, and supervisor direction.
  • Record accurate operating data, shift notes, batch and run information, open issues, and follow-up items.
  • Conduct clear shift handovers and escalate equipment issues, process concerns, safety risks, and maintenance needs.
  • Support basic troubleshooting, tubing and piping work, installations, modifications, and return-to-service activities under approved direction when trained and authorized.
  • Read unit P&IDs and process documentation to support safe operation, troubleshooting, and line-up verification.
  • Complete required training and maintain site-specific operator qualifications and task-specific authorizations.
Desired Qualifications
  • A technical certificate, associate degree, military technical training, process technology training, or equivalent industrial experience is preferred.
  • Experience in chemical processing, petrochemical, refining, pharmaceutical manufacturing, industrial gas, hydrogen systems, pilot plant operations, or similar process operations is preferred.
  • Experience in a production facility, pilot plant, startup, research and development, turnaround, commissioning, startup or shutdown, or return-to-service environments is a bonus.
  • Hands-on experience with pumps, valves, compressors, reactors, pressure systems, tubing, Swagelok fittings, control systems, instrumentation, or hazardous materials is a bonus.
  • Experience with routine rounds, sample collection, alarm response, batch and run logs, P&IDs, process flow diagrams, or equipment documentation is a bonus.
  • Experience with lockout/tagout, hazard communication, permit-to-work, line-breaking, powered industrial trucks, emergency response, Occupational Safety and Health Administration training, HAZWOPER, First Aid, CPR, AED, or similar industrial safety training is a bonus.

About the company

AIRMADE System by AIR Company captures carbon dioxide from the air and converts it into useful products, offering a renewable resource instead of letting CO2 contribute to global warming. The system is sold to industrial clients (like aviation, manufacturing, and energy) and comes with ongoing maintenance; the company may also generate revenue through partnerships and licensing. The core idea is to turn a greenhouse gas into valuable materials or fuels, providing an alternative to fossil fuels in heavy industries. The process uses atmospheric CO2 as feedstock and combines capture with conversion to create market-ready outputs. Compared with competitors, AIR Company emphasizes an integrated, scalable system for large industries, supported by service and licensing agreements, rather than relying solely on standalone technologies. The goal is to reduce fossil fuel use and curb climate change by supplying a viable, long-term source of renewable inputs for energy and manufacturing.

Company Size

51-200

Company Stage

Series B

Total Funding

$107.5M

Headquarters

New York City, New York

Founded

2017

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Simplify's Take

What believers are saying

  • AIRCO opened its New Britain facility on May 19, 2026, expanding production capacity.
  • AFWERX STRATFI and roughly $70 million DoD funding validate the defense business.
  • Avfuel led AIRCO's $69 million Series B, with JetBlue and Virgin Atlantic backing demand.

What critics are saying

  • Stafford Sheehan's 2025 lawsuit alleges federal-funds misuse and export-control violations; contracts face scrutiny.
  • Pennsylvania WARN notices cut 49-65 jobs in 2026, signaling restructuring pressure.
  • Commercial SAF scale depends on certification and airline adoption; a failed DOE/DoD program kills AIRCO.

What makes AIRCO unique

  • AIRCO's modular MAD Fuel System makes fuel on-site from captured CO2 and hydrogen.
  • The company spans consumer branding and defense logistics, unlike single-path SAF startups.
  • Proprietary AIRMADE chemistry and the 2026 Pennsylvania hub anchor domestic manufacturing.

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Benefits

  • Health Insurance
  • Dental Insurance
  • Vision Insurance
  • Health Savings Account/Flexible Spending Account
  • Short-Term Disability Insurance
  • Long-Term Disability Insurance
  • Life Insurance
  • Flexible Paid Time Off
  • Paid Family Leave
  • 401(k) Retirement Plan
  • 401(k) Company Match
  • Commuter Benefits

Growth & Insights and Company News

6 month growth

1%

1 year growth

0%

2 year growth

-1%
Business Wire
May 19th, 2026
AIRCO opens Pennsylvania facility to manufacture modular fuel systems for US Air Force

AIRCO (formerly Air Company) has opened a new manufacturing facility in New Britain, Pennsylvania, to scale domestic production of its modular synthetic fuel systems. The facility will serve as the company's primary manufacturing base, consolidating R&D, engineering, operations and manufacturing. The site will produce AIRCO's MAD Fuel System, containerised units that create jet and ground vehicle fuel from extracted CO₂, eliminating traditional fuel transport logistics. The technology, backed by recent US Air Force funding, is designed for increasing autonomy with minimal on-site personnel. AIRCO's expansion follows a recent STRATFI award from AFWERX and ongoing partnerships with JetBlue and Virgin Atlantic. The company's AIRMADE technology converts carbon dioxide and hydrogen into synthetic fuels for aviation and mission-critical applications.

Investors Hangout
May 16th, 2026
AIR COMPANY raises $69M to scale CO₂-to-fuel tech for sustainable aviation

AIR COMPANY, a carbon conversion technology company, has raised $69 million in Series B funding led by Avfuel, a global aviation fuel supplier. Avfuel will also manage distribution and logistics of AIR COMPANY's products and join its board of directors. The funding will accelerate development of sustainable aviation fuel (SAF) produced from carbon dioxide using the company's AIRMADE Technology. The process converts captured CO₂ and hydrogen into synthetic fuels and chemicals through an energy-efficient method compatible with existing aircraft systems. AIR COMPANY has established partnerships with major airlines including JetBlue and Virgin Atlantic, and secured a contract with the Defense Innovation Unit. The company has received recognition including the Environmental Protection Agency's Green Chemistry Challenge Award and accolades from the World Economic Forum for its sustainability contributions.

Carbon Herald
May 16th, 2025
AIRCO Co-Founder Files Whistleblower Lawsuit, Alleges Misuse Of Federal Funds And National Security Violations

AIRCO co-founder files whistleblower lawsuit, alleges misuse of federal funds and national security violations.

Carbon Herald
Sep 20th, 2024
AIR COMPANY Closes $69M Series B Funding Round Led By Avfuel

AIR COMPANY closes $69M Series B funding round led by Avfuel.

Business Wire
Sep 20th, 2024
AIR COMPANY Raises $69M in Series B to Commercialize Carbon Utilization Technology and Sustainable Aviation Fuels

AIR COMPANY, a carbon conversion technology company, today announced it has raised $69M in Series B funding to advance its technology, promote energy