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Zone 5 Technologies

Aerospace engineering and high-volume munitions production

Systems Integration and Test Manager

Engineering LeadershipPosted on Nov 12
Full-timeSan Luis Obispo, CA, USAIn-person

About the Job

Requirements

  • A bachelor's degree in Aerospace, Electrical, or Mechanical Engineering, or a related field, is required; a master's degree is preferred.
  • At least 8 years of experience in aerospace systems integration and testing; the posting lists 8–12+ years.
  • Experience leading multidisciplinary engineering teams.
  • Strong understanding of avionics integration, signal timing, and embedded systems.
  • Experience with hardware-in-the-loop environments and system-level validation.
  • Familiarity with configuration management tools and processes.
  • Experience using CAMEO Systems Modeler for system architecture development, requirements traceability, interface definition, and configuration control.
  • Experience in unmanned aircraft systems development and integration.
  • Strong background in Model-Based Systems Engineering.
  • Experience transitioning development features into production block upgrades with structured release management.
  • Familiarity with MATLAB/Simulink-based architectures, including model validation and code generation workflows.
  • Experience with VxWorks-based embedded systems and real-time software integration.

Responsibilities

  • Architect and maintain a flight-representative hardware-in-the-loop environment.
  • Define hardware and software integration standards.
  • Ensure hardware platforms coexist with software feature development.
  • Establish component-level integration workflows, including for radar altimeters and avionics modules.
  • Validate signals, timing, interfaces, compatibility, and performance before aircraft installation.
  • Define readiness criteria for transitioning features from hardware-in-the-loop to aircraft.
  • Develop structured ground test campaigns.
  • Create block upgrade roadmaps for production aircraft.
  • Coordinate release planning with software and flight test leadership.
  • Establish configuration management processes for hardware-in-the-loop and aircraft baselines.
  • Control hardware revisions, firmware versions, and software baselines.
  • Implement traceability between requirements, test cases, and system outputs.
  • Develop and enforce integration and verification procedures.
  • Manage a team of mechanical, avionics, and software integration engineers.
  • Coordinate with Software, GNC, Avionics, Electrical Engineering, and production teams.
  • Drive technical reviews, design readiness reviews, and integration reviews.
  • Mentor engineers in systems thinking and disciplined integration practices.
  • Lead structured ground test campaigns.
  • Define data collection and validation methods.
  • Identify risks before flight integration.
  • Ensure safe and repeatable test execution.

About the Company

Zone 5 Technologies

Aerospace engineering and high-volume munitions production

Zone 5 designs and builds unmanned aircraft systems and low-cost missiles for defense, serving as a prime DoD contractor with vertical integration from concept to production. Its products, like the Rusty Dagger cruise missile, Paladin UAS for autonomous counter-drone missions, and White Spike for counter-UAS and precision strikes, are engineered for high-volume, low-cost production with modular avionics for fast fielding. It differentiates itself by a production-first approach that aims to cut unit costs and shorten development timelines, delivering a flight-ready system within about four months, and by controlling design and manufacturing in-house as a vertically integrated contractor; in 2026 it became a mostly-owned subsidiary of Kongsberg Defence & Aerospace. Its goal is to provide affordable, scalable munition and counter-UAS solutions for the DoD and allied forces.

Company size
201-500
Company stage
Not listed
Total funding
Not listed
Headquarters
San Luis Obispo, CA
Founded
2011

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