Manufacturing Engineer - Bonding

Why Castelion, Why Now 

Castelion is moving incredibly fast to develop and deliver advanced defense systems at a time when execution matters more than ever. We believe focus, ownership, and excellence are decisive advantages - and we're building a world-class team to turn bold ideas into real capability. 

This is a rare opportunity to join at an early stage, where you'll have significant ownership, collaborate with exceptional teammates, and make a direct, measurable impact on our mission and the future of the company - regardless of your function.  

Outcomes:

• Production ready Sep System assembly line by 2027

• Delivery of 1 sep system/week by june 2026

• All launchers completed on time for 2026 flight goals. 

Responsibilities 

• Lead day to day production and process optimization of bonded assemblies across all Castelion products.

• Develop process and factory design to transition from development to production rates of 1000s of units per year.

• Develop and refine process documentation including build instructions, test procedures, safety standards, and mBOMs. 

• Create, maintain and communicate detailed plans and schedules 

• Work closely with supply chain to develop new and existing suppliers 

• Design and validate tooling 

• Participate in design reviews to drive design for manufacturing (DFM)

Basic Qualifications

• Bachelors degree in an engineering discipline 

• 2+ years of manufacturing, fabrication, assembly or testing experience or heavy involvement in extra-curricular design teams at the university level. 

Preferred Qualifications

• Experience in aerospace manufacturing.

• Experience with Bonding using RTVs and Epoxies

• Experience with NX/Teamcenter CAD/PDM

• Hands on experience in vacuum bagging, materials and process development. 

• Experience in transitioning development process to production 

Additional Requirements

• Must be willing to work extended hours and/or weekends as needed. 

• Must be willing to travel up to 1 week/month. 

Castelion offers a generous benefits package. Please refer to the bottom of our Careers page for more details.  

Other Duties 

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice. 

Additional Eligibility Requirements 

This position may require access to classified information or restricted U.S. Government sites, systems, or information, as determined by the Company and/or applicable U.S. Government requirements. If the position is so designated, your employment in the role may be contingent upon your ability to obtain and maintain the required U.S. Government security clearance or other government authorization, and to satisfy any citizenship or other eligibility requirements imposed by applicable law, regulation, executive order, or government contract requirements. You will be notified if and when such requirements apply. 

Affirmative Action/EEO Statement 

Castelion is an Equal Opportunity Employer. We are committed to providing equal employment opportunities to all applicants and employees without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetic information, protected veteran status, or any other characteristic protected by applicable federal, state, or local law. 

Castelion is committed to providing reasonable accommodations to qualified individuals with disabilities throughout the application and hiring process. If you require a reasonable accommodation to complete an application, participate in the interview process, or otherwise participate in the hiring process, please contact [email protected]. Requests for accommodation will be considered on an individual basis and handled in accordance with applicable law. 

Castelion is committed to fostering a workplace where employment decisions are based on qualifications, business needs, and the ability to perform the essential functions of the role, with or without reasonable accommodation. 

EAR/ITAR Requirements 

This position requires access to export-controlled information, and as such, employment (or hiring of a contractor) is contingent upon the candidate’s ability to access all applicable export-controlled information without additional export licensing being required by the Bureau of Industry and Security and/or the Directorate of Defense Trade Controls.