Maintenance Technician - Module Maintenance

Overview

Role Overview

​​​​​​The Maintenance Technician is responsible for programming PLCs (Programmable Logic Controllers), troubleshooting and repairing faults and for ensuring maximum production uptime.  The incumbent is also responsible for preventive and breakdown maintenance on the department’s assembly conveyors and on the automatic warehousing system.  

Responsibilities

KEY RESPONSIBILITIES (To perform within this position successfully, the incumbent must be able to perform each essential duty satisfactorily. Other duties may be assigned.)

• Tests PLC programs using standard test equipment and analyzing results to evaluate performance and determine the need for adjustments 
• Performs preventative maintenance and calibration of equipment and systems 
• Reads blueprints, wiring diagrams, schematic drawings, and engineering instructions for assembling PLC programs 
• Performs repair and maintains high tech automotive plant production equipment 
• Troubleshoots problems with equipment and optimizes PLC systems to obtain desired specifications and qualities 
• Adjust and replaces defective or improperly functioning circuitry and electrical components of PLC systems and automation machinery 
• Provides user applications and engineering support and recommendations for new and existing equipment for installations, upgrades, and enhancements 
• Sets up and conducts tests of complete units and components under operational conditions to investigate proposals for improving equipment performance 
• Coordinates with engineers to determine necessary tools, materials, and equipment for the maintenance, troubleshooting and repair of PLC systems and automation equipment and machinery 
• Devises and outlines maintenance procedures for electrical equipment to ensure maximum service life and utilization 
• Coordinates test-runs of motion sensors, signal processors, and conveyor systems and configures to meet specific engineering needs   
• Analyzes electrical circuit layouts, diagnoses the function and compatibility to operational standards and writes maintenance reports to prevent repetitive malfunctions   
• Maintains engineering documentation including functional specifications and standard operating procedures.   
• Programs and troubleshoots operation of the department’s PLCs, implements corrective actions 
• Monitor and maintains DC Motors, A and B contacts, and timer relays 
• Completes repair logs and downtime reports and provides timely feedback to the management team  
• Required to work with, handle, store, or otherwise manage hazardous materials, and must comply with all applicable regulations established by the Alabama Department of Environmental Management (ADEM) and the Environmental Protection Agency (EPA). 
• Responsibilities include ensuring safe and compliant management of hazardous materials in accordance with state and federal regulatory requirements. 
• May be required to participate in training for handling of hazardous materials. 
• Maintains 3R5S standards in all work areas and with maintenance property and equipment, reports results, makes suggestions for improvement  
• Performs scheduled weekend, holiday, and shutdown tasks, reports results  
• Maintains and complies with all PPE and with OSHA and MAL safety standards, reports recognized hazards   
• Records process data required by the Alabama Department of Environmental Management (ADEM) and Original Equipment Manufacturer (OEM) related equipment 
• Prompt, regular, predictable attendance 
• Physical presence at work during all scheduled work hours  
• Overtime and weekend work as required 
• All other job duties as assigned.

Qualifications

AUTHORITY & SCOPE

This role operates within defined corporate policies and procedures and exercises judgment appropriate to its level of responsibility. The position may influence decisions related to functional operations, processes, or recommendations and escalate matters as required

Supervisory Responsibilities: No

Qualifications (The requirements listed below are representative of the knowledge, skills, and/or ability required and preferred for this position.)

Required Education & Experience:

• High School Diploma or Equivalent

Required Knowledge, Skills, & Abilities:

• Ability to speak and write fluently in both Korean and English
• Electrical maintenance skills with ability to read and interpret electrical blueprints  
• Ability to program and troubleshoot PLC systems 
• General knowledge of pneumatics, hydraulic, electrical and mechanical systems. 
• Knowledge of (TPM) Total Productive Maintenance. 
• Experience with fabrication 
• Knowledge of Microsoft Word, Excel, and PowerPoint  

Preferred Education & Experience:

• Bachelor’s Degree in Electrical Engineering
• Five or more years of experience with PLC systems 
• Working knowledge of robotics and robot repair 
• 4 years of industrial maintenance experience with an emphasis on electrical repair 

Working Conditions:

• Rotating 8 hour shifts Monday – Friday  
• Weekend, production shutdown, and holiday work required 
• Ability to stand, walk, stoop, climb ladders and stairs, crouch, crawl and kneel   
• Ability to lift 40 pounds unassisted 
• Ability to be exposed to confined spaces and multiple chemicals