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Sono-Tek

Ultrasonic coating systems for thin films

Senior Controls Engineer

Controls & Automation EngineeringPosted on Nov 5
Full-timePoughkeepsie, NY, USA$110k - $140k

About the Job

Requirements

  • Experience in electrical design and programming of capital equipment that includes mechanical, electrical, hydraulic, and pneumatic assemblies.
  • Sound understanding of electrical design, schematics, and electrical codes regarding machine tool design.
  • Strong computer skills, including Microsoft Office and computer-aided design for schematic creation.
  • Vast knowledge of machine tool electrical design.
  • Vast knowledge of programmable logic controller programming.
  • Vast knowledge of human-machine interface programming.
  • Vast knowledge of robotics programming.
  • Proficiency with Microsoft Office, computer-aided design for schematics, and the Epicor information system.
  • Ability to evaluate a process for efficiency and waste.
  • Ability to work independently and as part of a team.
  • Methodical approach to problem solving.
  • Flexibility to react to changing needs.
  • Advanced communication skills to work with and lead others.
  • Organizational skills to plan a project from beginning to end.
  • Good judgment to consider how decisions affect the overall company.
  • Leadership skills to guide team members.
  • U.S. citizenship is required due to ITAR contracts with customers.
  • Bachelor's degree or equivalent, plus 6 to 10 years of related experience.

Responsibilities

  • Support MPI lean culture and initiatives by attending daily lean meetings and supporting continuous improvement throughout MPI.
  • Oversee completion of project electrical designs with limited supervision and work directly with the Senior Mechanical Engineer to satisfy project requirements.
  • Provide guidance and direction to other Controls Engineers.
  • Estimate the hours required for the Controls portion of projects.
  • Support electrical enclosure design.
  • Design electrical schematics.
  • Perform hands-on programmable logic controller and human-machine interface programming.
  • Create project documentation, including operating instructions.
  • Check projects.
  • Support manufacturing assembly.
  • Create electrical schematics, programmable logic controller program logic, and electrical enclosure designs within project constraints for time, cost, and performance.
  • Consider the short- and long-term impact of decisions and their effects on the organization.
  • Ensure MPI documentation standards are followed and completed, including engineering change requests, machine manuals, and checklists.
  • Report project status in Epicor Projects and the engineering production schedule at weekly meetings; promptly report problems requiring immediate attention to the Principal Engineer or department manager.
  • Travel to customer sites when required to support installation, commissioning, and site acceptance testing.
  • Follow ANSI and OSHA standards and MPI safety rules and regulations.
  • Perform other duties as assigned by management.
  • Perform and support Controls Engineer activities, continuous improvement, programmable logic controller, human-machine interface, and robot controls design.
  • Maintain project schedules and Epicor projects to support on-time delivery.
  • Perform tasks described in the MPI document “Eng Task List Rxx”.

Desired Qualifications

  • Hands-on robotic programming experience for complex automation projects.
  • Knowledge of vision systems.
  • Knowledge of Omron, Allen-Bradley, and Siemens programmable logic controller systems.
  • Knowledge of Indusoft human-machine interface programming.
  • Knowledge of ABB and Fanuc robotics programming.

About the Company

Sono-Tek

Ultrasonic coating systems for thin films

Sono-Tek designs and manufactures ultrasonic coating systems that apply thin films to parts in microelectronics, energy, medical devices, and industrial R&D. Their equipment ranges from R&D units to high-volume production machines and comes with application consulting to ensure precise, uniform coatings. The systems use ultrasonic atomization and spraying to deposit controlled thin films on various geometries, delivering consistent thickness and material usage. They differentiate themselves with a global sales and support network and end-to-end expertise from R&D to scalable production, plus a focus on micro- and nano-scale coatings across multiple industries and clean-energy applications, aiming to expand thin-film use and grow production-capable systems worldwide.

Company size
51-200
Company stage
IPO
Headquarters
Town of Marlborough, New York
Founded
1975

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