ERMCO Distribution Transformers
Designs and manufactures oil-filled distribution transformers
Manufacturing Engineer
About the job
- A bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
- A minimum of 3 years of related experience, including proven experience as a Manufacturing Engineer or Process Engineer, preferably in the distribution transformer or related manufacturing industry.
- Demonstrated success implementing process improvement projects and Lean Manufacturing principles.
- Experience with computer-aided design software for equipment layout and process design.
- Strong analytical and problem-solving skills, with the ability to think creatively and strategically.
- Excellent communication and interpersonal skills to work effectively with cross-functional teams.
- Attention to detail and commitment to quality and safety.
- Ability to manage multiple projects simultaneously under tight deadlines.
- A proactive and self-motivated approach with a continuous improvement mindset.
- Develop and optimize manufacturing processes for the production of distribution transformers, focusing on efficiency, cost reduction, and quality improvement.
- Design and implement process engineering projects, including machinery selection and setup, equipment layout, and workflow optimization.
- Conduct process simulations and modeling to predict production issues and identify solutions.
- Implement quality control processes, monitor compliance with quality standards, and initiate continuous improvement projects to meet and exceed industry standards.
- Conduct time studies to measure work processes, identify bottlenecks, and implement solutions to streamline operations and enhance productivity.
- Perform cost analysis on manufacturing processes to identify areas for cost reduction and efficiency gains.
- Collaborate with manufacturing, engineering, and finance teams to develop cost models for products and processes.
- Analyze production specifications and capacity data to manage workflow, space requirements, and equipment layout, ensuring optimal resource use and production targets.
- Collaborate with research and development, Quality, and Production teams to integrate new products or changes into the manufacturing process.
- Contribute to and lead continuous improvement initiatives using Lean Manufacturing, Six Sigma, and other methodologies to enhance production efficiency and quality.
- Develop and maintain detailed manufacturing-process documentation, including process flow diagrams, equipment specifications, and standard operating procedures.
- Conduct failure mode and effects analysis to identify potential process risks and implement preventive measures.
- Support and facilitate the commissioning and decommissioning of production lines and equipment while minimizing operational disruption.
- Provide technical training and support to production staff and operators on process engineering principles.
- Investigate production problems, determine root causes, and implement corrective actions to prevent recurrence.
- Stay current with manufacturing technologies and process engineering techniques applicable to transformer manufacturing.
- Ensure compliance with environmental, health, and safety standards in all process engineering activities.
- Support budgeting by providing cost estimates for process engineering projects and equipment.
- Liaise with suppliers and vendors to source equipment and materials that meet specifications and quality requirements.
- Evaluate production data to assess process-improvement effectiveness and make data-driven recommendations for further enhancements.
- Certification in Lean Manufacturing, Six Sigma, or other relevant process improvement methodologies.
About the company
ERMCO Distribution Transformers manufactures oil-filled distribution transformers and transformer components in the United States. Its products include transformers used to step down high-voltage electricity for safe distribution, with oil insulation and cooling as part of a core-and-winding design that transfers electrical energy from one circuit to another. The company distinguishes itself by being one of the largest producers in the United States, offering a broad range of transformer components from a Tennessee base, which supports scale, reliability, and widespread availability for utilities and other customers. Its goal is to design, produce, and supply dependable distribution transformers and related components to ensure safe and efficient electrical power distribution.
Company Size
201-500
Company Stage
N/A
Total Funding
N/A
Headquarters
Dyersburg, Tennessee
Founded
1964
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Simplify's Take
What believers are saying
- U.S. transformer shortages persist in 2026, keeping ERMCO’s order books full.
- Waddell’s 566,121-square-foot plant targets three-phase transformers for data centers and semiconductors.
- Bristol’s 158,000-square-foot amorphous hub supports higher-efficiency grid modernization sales.
What critics are saying
- Integrating Spire’s 100-year brands through 2026 can distract managers and delay synergies.
- Siemens Energy, Hitachi Energy, and GE Vernova outspend ERMCO on utility contracts.
- Arizona’s 500-job ramp and Wisconsin operations strain hiring, training, and quality control.
What makes ERMCO Distribution Transformers unique
- ERMCO became Spire’s owner on December 15, 2024, broadening product lines fast.
- Bristol, Wisconsin began operations in April 2025, giving ERMCO Midwest manufacturing reach.
- Waddell, Arizona opens in 2027, making ERMCO’s first western plant.
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Benefits
Remote Work Options
Relocation Assistance
Company News
Tennessee manufacturer ERMCO expands to West Valley. A major manufacturing expansion is headed to the West Valley, adding momentum to Arizona's industrial growth and long-term housing demand. Key details: * Electric Research and Manufacturing Cooperative Inc. (ERMCO) is opening a 566,121-square-foot manufacturing facility in Waddell. * The site is located at 15784 W. Hatcher Road within Virgin Industrial Park. * The project is expected to create more than 500 jobs. * The facility will focus on three-phase distribution transformer manufacturing. * Operations are expected to begin in 2027, with foundational work starting in 2026. * The building was purchased for $90.5 million from IndiCap and Invesco. * This marks ERMCO's first manufacturing operation west of the Mississippi River. * Company leaders cited Arizona's business climate, labor market, and proximity to Western U.S. customers as key drivers. Why this matters to Arizona investors: * Large-scale industrial employment drives long-term rental demand, especially for workforce and mid-income housing. * West Valley submarkets continue to attract manufacturing, logistics, and infrastructure investment. * Job growth supports rent stability and absorption, particularly for single-family rentals in emerging corridors.
ERMCO to expand into 158,000 square feet of space in Bristol Wisconsin. ERMCO to expand into 158,000 square feet of space in Bristol Wisconsin.Bristol, Wisconsin — According to state and local development sources, ERMCO plans to build out 158,000 square feet of new space in Bristol. The company plans to occupy the new space in Bristol, on or about January 1, 2025. According to the company website ERMCO (Electric Research and Manufacturing Cooperative, Inc.) is headquartered in Dyersburg, Tennessee. ERMCO is one of the largest producers of oil filled distribution transformers and transformer components in the United States. Ensure that families and businesses get the power they need, period
Mill Point Capital LLC (“Mill Point Capital”), a private equity firm focused on control-oriented investments in the industrials, business services and
ATHENS, Ga.--(BUSINESS WIRE)--Mill Point Capital LLC (“Mill Point Capital”), a private equity firm focused on control-oriented investments in the industrials, business services and IT services sectors, announced today a sale of Spire Power Solutions L.P. (“Spire”), one of North America’s leading manufacturers of power transformers, to Electric Research and Manufacturing Cooperative, Inc. (“ERMCO”), a leader in the manufacturing of liquid-filled distribution transformers for the utility, commercial and industrial markets. ERMCO is a wholly owned subsidiary of Arkansas Electric Cooperatives, Inc. (“AECI”).Headquartered in Athens, GA, Spire has been serving the electrical utility, commercial and industrial sectors for over 100 years. Spire manufactures a full range of liquid-filled and dry-type transformers through the Power Partners, Pioneer Transformers, Jefferson Electric and VF Transformer brands.Tim Mills, President and CEO of ERMCO, commented, “We are excited to welcome the Spire team into the ERMCO family