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Fujifilm

Global precision manufacturer for healthcare

Reliability Manager

Mechanical Maintenance and Reliability EngineeringConfirmed live in the last 24 hours
Full-timeHolly Springs, NC, USANo salary listedIn-person

About the Job

Requirements

  • Communicate effectively in writing and verbally, adapting communication style to different audiences and advising others on difficult matters.
  • Drive core team culture priorities, including safety, GEMBA, leadership principles, and cost consciousness, into working practices.
  • Manage multiple tasks and projects in a fast-paced, uncertain, and changing environment.
  • Build trust with cross-functional peers and resolve issues and competing priorities through partnership, negotiation, and clear decision frameworks.
  • Demonstrate ability to hire and develop technical talent to lead a high-performing team.
  • Optimize talent through impactful one-on-ones, actionable feedback, and use of team health to drive improvement.
  • Know reliability methodologies, including reliability-centered maintenance (RCM), SAE JA1011/JA1012, failure mode and effects analysis (FMEA/FMECA), criticality analysis, and structured root cause analysis.
  • Have hands-on knowledge of condition-based maintenance (CBM) technologies and interpret and act on condition data, including vibration spectra, thermographic images, and lubricant analysis.
  • Know mechanical integrity codes and standards, including ASME Boiler and Pressure Vessel Code, ASME B31.3, ASME BPE, NBIC, and API 510/570/576.
  • Be proficient in reliability analysis, including Weibull and life data analysis, mean time between failures (MTBF), mean time to repair (MTTR), and availability modeling, and translate analysis into recommendations.
  • Know CGMP requirements for equipment maintenance, change control, and quality risk management, including ICH Q9(R1), in a regulated manufacturing environment.
  • Facilitate cross-functional analysis workshops and influence decisions without direct authority.
  • Be flexible to support a 24/7 manufacturing facility.
  • Have a Bachelor's degree in life science, engineering (such as mechanical or chemical engineering), or a related field and at least 4 years of maintenance, reliability, or related industry experience; alternatively, have a Master's degree in those fields and at least 2 years of such experience.
  • Have at least 3 years of direct reliability engineering experience, such as RCM, CBM, or root cause failure analysis.
  • Have at least 3 years of experience managing, leading, and developing people.
  • Have experience working in a fast-paced, changing, and project-driven organization.

Responsibilities

  • Develop and own the site reliability strategy and multi-year roadmap, align it with the site maintenance master plan and ramp-up objectives, and report progress and performance to maintenance and site leadership.
  • Lead and develop a high-performing team of engineers and specialists through servant leadership and reliability competencies, fostering a culture where team members feel valued, respected, and supported.
  • Lead the equipment criticality assessment program, including its methodology and procedure, cross-functional assessment sessions, and maintenance of rankings in the computerized maintenance management system (CMMS); partner with Process Engineering and Quality, which own process and product impact determinations, and ensure criticality informs maintenance strategy, work prioritization, and spare-parts stocking.
  • Lead RCM and failure mode and effects analyses on critical assets to identify functional failures, failure modes, and consequences, select effective maintenance tasks, and ensure strategies are implemented in the CMMS and controlled documents.
  • Establish and scale the CBM program in phases, including technology selection, route design, baseline and alarm limits, data trending, and integration of findings into work management.
  • Develop and implement the mechanical integrity program for pressure vessels, piping systems, pressure relief devices, and other pressure-retaining and safety-critical equipment, including inspection and test plans, jurisdictional requirements, deficiency management, and records retention.
  • Partner with Maintenance Operations and Process Engineering to optimize preventive maintenance content and intervals using failure history and condition data; ensure changes are supported by trended evidence, risk-assessed, and implemented through formal change control.
  • Lead root cause failure analysis for significant, repeat, and GMP-impacting equipment failures, support maintenance-related deviations, and verify the effectiveness of resulting corrective and preventive actions.
  • Define and monitor reliability indicators, including MTBF, MTTR, equipment availability, PM and CBM compliance, reactive versus planned work, and repeat failures, and lead elimination of bad-actor equipment.
  • Ensure equipment hierarchy, failure codes, and reliability data in the CMMS support analysis, including ISO 14224 taxonomy, and meet data-integrity expectations.
  • Define critical spares requirements and reliability-based stocking recommendations from criticality and failure analysis in partnership with the spare-parts program.
  • Provide reliability and maintainability input to capital projects, equipment specifications, commissioning, and qualification, and ensure newly turned-over assets receive a criticality ranking and maintenance strategy.
  • Author and maintain controlled reliability procedures, support change controls, deviations, and CAPA, and represent the reliability program during regulatory inspections and internal audits.
  • Evaluate team performance, develop and implement measures to improve productivity and engagement, and partner with People & Culture to recruit, retain, and develop talent.
  • Perform other duties as assigned.

Desired Qualifications

  • Have prior experience establishing a reliability, CBM, or mechanical-integrity program at a new or ramping facility.
  • Have experience with ISO 55000 asset-management practices.
  • Have at least 3 years of experience in pharmaceutical or biological manufacturing and leading others in such a facility.
  • Have experience with an enterprise CMMS, such as SAP PM, Maximo, or Blue Mountain, including equipment hierarchy, failure coding, and maintenance-plan configuration.
  • Have experience with regulatory inspections, investigations, and change management.

About the Company

Fujifilm

Global precision manufacturer for healthcare

Fujifilm is the main operating and manufacturing arm of the Fujifilm group, turning precision chemistry, nanotechnology, and optical engineering from the film era into products for deep tech and life sciences. It runs Bio CDMO facilities that manufacture complex biopharmaceuticals and vaccines, and its materials division makes photoresists and chemical slurries essential to semiconductor and display production. In healthcare, it develops AI-powered imaging devices, endoscopes, and ultrasound systems, while also serving consumers with INSTAX instant photos and X-Series cameras. Its goal is to translate core technical capabilities into reliable, market-ready products across healthcare, electronics materials, and imaging, maintaining leadership in precision manufacturing and applied science.

Company size
501-1,000
Company stage
IPO
Headquarters
Tokyo, Japan
Founded
1934

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