Quality Inspector - Level IV

Job Summary:

Ensures that products received or manufactured meet established engineering specifications, quality standards and customer requirements through advanced inspection, measurement and quality assurance practices. Provides technical expertise in dimensional inspection, metrology, measurement systems and quality processes, particularly within Machining Internal Works (MIW).

Works under minimal supervision, independently identifies quality concerns, leads problem-solving and corrective action initiatives, trains and guides others in inspection methodologies, and contributes to the development and continuous improvement of quality processes, methods and procedures. Collaborates with cross-functional teams to enhance product quality, process capability and operational effectiveness.

Key Responsibilities:

A. Quality Inspection and Product Verification

• Perform and verify final quality inspections of machined components, materials and products to ensure compliance with engineering drawings, dimensional tolerances and technical specifications.
• Conduct advanced dimensional inspections using Coordinate Measuring Machines (CMM), Roundness Testers, Surface Finish Testers and other precision metrology equipment.
• Interpret and apply Geometric Dimensioning and Tolerancing (GD&T) requirements for machining components.
• Perform first-piece, in-process, final and layout inspections to identify deviations and ensure product conformity.
• Identify, segregate and document non-conforming products using established quality systems and procedures.
• Ensure compliance with company quality standards, engineering specifications, inspection plans and applicable procedures.

B. Measurement Science and Metrology

• Demonstrate technical expertise in measurement science and dimensional metrology, ensuring measurement accuracy, reliability and traceability.
• Conduct Measurement System Analysis (MSA), including Gauge Repeatability and Reproducibility (GR&R), Bias, Linearity and Stability studies.
• Evaluate measurement processes and identify sources of measurement variation and uncertainty.
• Ensure appropriate selection, calibration, verification and utilization of inspection and measurement equipment.
• Guide and train inspection personnel in the correct use of precision measurement instruments and inspection methodologies.

C. Quality Problem Solving and Corrective Actions

• Lead root cause analysis and corrective action activities for internal quality issues, process deviations and product non-conformances.
• Apply structured problem-solving methodologies, including 8D, Why-Why Analysis and Fishbone Analysis.
• Monitor corrective and preventive action implementation and verify effectiveness to prevent recurrence.
• Communicate quality concerns, investigation progress and resolution status to relevant stakeholders and management.
• Support containment activities and ensure timely disposition of non-conforming products.

D. Quality Planning and Process Validation

• Support and contribute to Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), Control Plans and Process Failure Mode and Effects Analysis (PFMEA).
• Participate in new product development, process validation and product launch activities to ensure quality requirements are incorporated into manufacturing processes.
• Conduct process capability studies (Cp, Cpk) for critical product characteristics.
• Support process audits, inspection planning, product validation and quality documentation activities.
• Assist in developing and improving inspection methods, quality procedures and standard operating practices.

E. Continuous Improvement and Cross-functional Collaboration

• Identify and implement opportunities to reduce internal rejection, Cost of Poor Quality (COPQ), inspection cycle time and process variation.
• Drive quality improvement initiatives in collaboration with Production, Manufacturing Engineering, Supplier Quality and other relevant functions.
• Provide technical guidance and training to inspection personnel on measurement techniques, product segregation, non-conformance management and quality documentation.
• Support the development and standardization of inspection processes and measurement practices.
• Promote a proactive quality culture focused on defect prevention, process capability and customer satisfaction.

F. Documentation, Reporting and Compliance

• Maintain accurate inspection records, measurement reports, MSA results and non-conformance documentation using designated quality systems.
• Report quality performance, inspection findings, process concerns and problem-resolution progress to management.
• Ensure adherence to company quality policies, procedures, applicable standards and regulatory requirements.

Key Responsibilities & Skills

• • Hands-on experience in MIW (Machining Internal Works) quality assurance and inspection processes.
  • Expertise in dimensional inspection using CMM, Roundness Tester, Surface Finish Tester, and other metrology equipment.
  • Proficient in GD&T interpretation and application for machining components.
  • Experience in conducting MSA studies including GR&R, Bias, Linearity, and Stability analysis.
  • Led root cause analysis and corrective actions for quality issues using 8D, Why-Why Analysis, and Fishbone techniques.
  • Supported PPAP, APQP, Control Plan, PFMEA, and process validation activities for new product development.
  • Experience in layout inspection and capability studies (Cp, Cpk) for critical characteristics.
  • Worked on process improvement projects to reduce rejection, COPQ, and inspection cycle time.
  • Coordinated with production, manufacturing engineering, and supplier quality teams to improve process capability and product quality.
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Competencies: 

• Collaborates: Builds effective partnerships and works collaboratively across functions to achieve shared quality objectives.
• Action Oriented: Takes on new opportunities and challenging assignments with urgency, energy and enthusiasm.
• Communicates Effectively: Delivers clear, accurate and audience-appropriate communication across technical and operational teams.
• Customer Focus: Understands customer quality expectations and works towards delivering reliable, defect-free products.
• Decision Quality: Makes timely, fact-based decisions using technical data, measurement results and sound judgment.
• Manages Conflict: Handles disagreements and quality-related conflicts constructively while maintaining professional relationships.
• Resourcefulness: Effectively utilizes available technical resources, equipment, systems and expertise to resolve quality challenges.
• Values Differences: Recognizes and respects diverse perspectives and collaborates effectively across teams and functions.

Technical and Functional Competencies

• Measurement Science: Understands measurement processes, traceability, metrology principles and measurement uncertainty across relevant dimensional, mechanical, optical, electrical and physical measurement applications.
• Quality Process Management: Demonstrates proficiency in quality tools and methodologies, including APQP, FMEA, PPAP, SPC, MSA, capability studies, process audits, inspection and testing.
• Laboratory and Metrology Management: Demonstrates the ability to coordinate technical resources, manage measurement equipment and support compliance with applicable laboratory standards, certifications and accreditation requirements.
• Problem Solving: Applies structured analytical approaches to identify root causes, implement corrective actions and prevent quality recurrence.
• Technical Leadership: Provides guidance, coaching and technical training to inspection personnel and other stakeholders.

Education, Licenses, Certifications: 
 

• High school diploma or certificate of completion of secondary education, or equivalent experience to the extent permitted by applicable regulations.
• Technical diploma, vocational qualification or relevant certification in Mechanical Engineering, Production Engineering, Manufacturing Technology, Quality Engineering or a related discipline would be advantageous.
• Additional training or certification in Metrology, GD&T, MSA, Quality Management Systems or relevant quality methodologies is desirable.

• This position may require licensing or authorization to comply with applicable export control and sanctions regulations.

  Technical Skills

• Candidates should demonstrate proficiency in the following technical areas:

• Advanced dimensional inspection and metrology.
• Operation and application of CMM, Roundness Tester, Surface Finish Tester and precision measuring instruments.
• GD&T interpretation and application for machined components.
• Measurement System Analysis (MSA), including GR&R, Bias, Linearity and Stability.
• Root Cause Analysis (RCA) and corrective action methodologies, including 8D, Why-Why Analysis and Fishbone.
• APQP, PPAP, PFMEA and Control Plan development and implementation.
• Layout inspection, process validation and product quality verification.
• Statistical Process Control (SPC) and process capability analysis, including Cp and Cpk.
• Interpretation of engineering drawings, dimensional tolerances and technical specifications.
• Quality documentation, non-conformance management and inspection reporting.
• Continuous improvement methodologies focused on reducing rejection, COPQ and inspection cycle time.
• Proficiency in relevant quality management systems and inspection documentation tools.

Experience: 
 

• Hands-on experience in MIW (Machining Internal Works) quality assurance and inspection processes.
• Significant relevant experience in manufacturing quality assurance, dimensional inspection and metrology, preferably within machining or precision manufacturing environments.
• Demonstrated experience in advanced dimensional inspection of machined components using CMM and other precision measurement equipment.
• Practical experience in GD&T interpretation, measurement system validation and MSA studies.
• Experience in leading root cause investigations and implementing effective corrective and preventive actions.
• Exposure to new product development, APQP, PPAP, PFMEA, Control Plans and process validation.
• Experience in conducting layout inspections and process capability studies for critical characteristics.
• Demonstrated involvement in quality improvement projects aimed at reducing product rejection, COPQ and inspection lead time.
• Experience working collaboratively with Production, Manufacturing Engineering, Supplier Quality and other cross-functional stakeholders.
• Ability to independently manage inspection activities, resolve technical quality concerns, train others and contribute to process development with minimal supervision.