Lear

Supplies automotive seating and electronic systems.

Advanced Quality Analyst II

Quality EngineeringUpdated on Nov 14

Full-timeDuncan, SC, USANo salary listedIn-person

About the Job

Requirements

Strong communication and coordination skills.
Expertise in calibration of test equipment.
Expertise in performing tests within the scope of the laboratory.
Expertise in statistical methods.
Expert problem-solving and analytical skills using the 8D methodology, including Is / Is Not Analysis, Fishbone Diagrams, brainstorming, affinity diagrams, and Three-Legged 5 Why Analysis.
Competency in quality tools and process/production control methods, including Advanced Product Quality Planning (APQP), Control Plans, Process Failure Mode and Effects Analysis (PFMEA), Geometric Dimensioning and Tolerancing (GD&T), Measurement Systems Analysis (MSA), and Statistical Process Control (SPC).
Ability to read and interpret engineering drawings to understand agreed quality parameters and product-specific requirements.
Must be legally authorized to work in the country where the position is located.

Responsibilities

Lead manufacturing location APQP deliverables and confirm completion of the site's quality documents required internally and by the customer during initial product launch phases leading up to PPAP.
Act as liaison for all Advanced Product Quality Planning (APQP) activities, including internal gate reviews with the customer and internal program team.
Ensure customer requirements are incorporated into product functional specifications and included in the Control Plan.
Support PFMEA activities to ensure functional specification requirements are met and controls are carried into the Control Plan.
Coordinate with Industrial Engineering on developing and implementing Poka Yoke strategies and confirm controls are carried into the Control Plan.
Support and attend launch program customer meetings and customer process reviews and audits.
Monitor Run-at-Rate activities and process run documentation.
Attend customer-initiated regular and ad hoc quality meetings representing the organization.
Ensure manufacturing location documentation complies with Lear Program Management System requirements.
Coordinate the development of the Production Process Control Plan and Safe Launch Plan, and update the Control Plan until formal Start of Production (SOP).
Coordinate and participate in customer visits related to quality activities.
Coach and support the manufacturing team on customer product quality requirements and site APQP requirements.
Monitor approval of supplied components.
Conduct APQP program gate reviews to confirm activities are complete, evidence is available, readiness assessments are completed, and site APQP documents are submitted on time and loaded into the Lear Program Management System.
Review and participate in design reviews and manufacturing feasibility activities.
Stop any process or product delivery in cases of customer non-conformance, safety concerns, or environmental risks.
Support plant production by ensuring supplier parts meet engineering requirements.
Manage supplier notifications, responsiveness, containment actions, root cause investigations, corrective actions, and closure of supplier quality issues using the internal supplier tracking database.
Track supplier-related costs associated with poor quality or service, summarize costs, and communicate them to suppliers through the debit memo process.
Own the receiving and inspection process, including supervising Incoming Inspectors and maintaining incoming inspection reports, data, and records.
Provide weekly summaries on Quality Notification (QN) status, chargebacks, and sorting status.
Facilitate and supervise supplier-based sorting and product containment activities.
Process parts placed in quarantine.
Perform other duties as assigned.

Desired Qualifications

Knowledge of customer-specific requirements.
Proficiency with Microsoft Office applications.

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Job Description

ADVCANCED QUALITY ANALYST II

DUNCAN, SC - LEAR FACILITY

As a member of the quality team, the Quality Analyst II will be responsible for:

Lead manufacturing location APQP deliverables and confirm completion of the site's quality documents required internally and by the customer during the initial launch phases of a product leading up to PPAP.
Act as liaison for all Advanced Product Quality Planning (APQP) activities, including internal gate reviews with the customer and internal program team.
Ensure customer requirements are incorporated into product functional specifications and included in the Control Plan.
Support PFMEA activities to ensure functional specification requirements are fully met and confirm controls are carried into the Control Plan.
Coordinate with Industrial Engineering on the development and implementation of Poka Yoke strategies and confirm controls are carried into the Control Plan.
Support and attend launch program customer meetings and customer process reviews/audits.
Monitor Run-at-Rate activities and process run documentation.
Attend all customer-initiated regular and ad hoc quality meetings representing the organization.
Ensure manufacturing location documentation complies with Lear Program Management System requirements.
Coordinate the development of the Production Process Control Plan and Safe Launch Plan, and update the Control Plan until formal Start of Production (SOP).
Coordinate and actively participate in customer visits related to quality activities.
Coach and support the manufacturing team on customer product quality requirements and site APQP requirements.
Monitor approval of supplied components.
Conduct APQP program gate reviews to confirm activities are complete, evidence is available, readiness assessments are completed, and all site APQP documents are submitted on time and loaded into the Lear Program Management System.
Review and participate in design reviews and manufacturing feasibility activities.
Exercise authority and responsibility to stop any process or product delivery in cases of customer non-conformance, safety concerns, or environmental risks.
Support plant production by ensuring all supplier parts meet engineering requirements.
Manage supplier notifications, responsiveness, containment actions, root cause investigations, corrective actions, and closure of supplier quality issues using the internal supplier tracking database.
Track supplier-related costs associated with poor quality and/or service, summarize costs, and communicate them to suppliers through the debit memo process.
Serve as owner of the receiving and inspection process, including supervision of Incoming Inspectors and maintenance of incoming inspection reports, data, and records.
Provide weekly summaries on Quality Notification (QN) status, chargebacks, and sorting status.
Facilitate and supervise all supplier-based sorting and product containment activities.
Process parts placed in quarantine.
Perform all other duties as assigned.

Qualifications

Required:

Strong communication and coordination skills.
Expertise in the calibration of test equipment.
Expertise in performing tests within the scope of the laboratory.
Expertise in statistical methods.
Expert problem-solving and analytical skills using 8D methodology, including:
Is / Is Not Analysis
Fishbone Diagram
Brainstorming
Affinity Diagrams
Three-Legged 5 Why Analysis
Competent in quality tools and process/production control methods, including:
APQP (Advanced Product Quality Planning)
Control Plan
PFMEA (Process Failure Mode and Effects Analysis)
GD&T (Geometric Dimensioning and Tolerancing)
MSA (Measurement Systems Analysis)
SPC (Statistical Process Control)
Ability to read and interpret engineering drawings to understand agreed quality parameters and product-specific requirements.

Preferred:

Knowledge of customer-specific requirements.
Proficiency with Microsoft Office Applications

Equal Opportunity Employer

Lear Corporation is committed to fair, merit‑based employment practices and equal opportunity.

We provide reasonable accommodations in accordance with applicable law. For assistance during the application process, contact your recruiter directly.

Applicants must submit their resume for consideration using our applicant tracking system. Due to the high volume of applications received, only candidates selected for interviews will be contacted. Candidates must be legally authorized to work in the country where the position is located. Unsolicited resumes from search firms, employment agencies, or similar, will not be paid a fee and will become the property of Lear Corporation.

About the Company

Lear

Supplies automotive seating and electronic systems.

Lear Corporation provides automotive seating and electronic systems. It designs, manufactures, and supplies high-quality seating options and integrated E-Systems software to automotive manufacturers worldwide. How it works: its seating solutions include advanced ergonomics and premium materials (Leather from Eagle Ottawa, textiles from Guilford), while E-Systems involve software that enhances vehicle functionality. The company operates through a global manufacturing network across 39 countries, emphasizing operational excellence, sustainability, and scalable supply. How it differs: it combines seating expertise with electronic systems, supported by a global footprint, strong supplier relationships, and a focus on sustainable practices. Its goal: to redefine mobility by delivering reliable, comfortable, and connected in-vehicle experiences through sustainable technology.

Company size: 10,001+
Company stage: IPO
Headquarters: Southfield, MI
Founded: 1917

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