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TREK

Designs, manufactures, and markets high-end bicycles

Wheel Design Engineer 2

Design EngineeringConfirmed live in the last 24 hours
Full-timeWaterloo, WI, USANo salary listed

About the Job

Requirements

  • A bachelor's degree in Mechanical Engineering or equivalent, with at least 5 years of product development experience.
  • Experience with bicycle wheel design, building, and manufacturing.
  • Experience designing composite structures, including laminate and layup design, and understanding how material and process choices affect performance.
  • Experience executing multiple project cycles from concept through production.
  • Ability to iterate quickly on designs, take a hands-on approach to rapid prototyping, and identify problems.
  • Experience using computer-aided design (CAD) modeling software, preferably Onshape, to create 3D models and 2D engineering drawings.
  • Ability to understand and apply geometric dimensioning and tolerancing (GD&T) methodology.
  • Skills in structural analysis, design failure risk analysis, design for manufacturing and assembly, test plan creation, troubleshooting test results, and creating technical documentation and reports.
  • Experience with wheel test development and validation, including impact, fatigue, stiffness, and aerodynamic testing, and knowledge of relevant standards.
  • Ability to interpret data and solve complex problems and address open-ended technical problems creatively.
  • Planning, communication, and accountability skills for working in a fast-paced team environment with domestic and international teammates.

Responsibilities

  • Lead the technical design and development of road wheel systems, including carbon rims, hubs, and spoke and lacing configurations, focusing on aerodynamics, weight, stiffness, and durability from concept through production.
  • Create and deliver engineering specification packages that communicate with internal and external partners and ensure products meet project requirements.
  • Translate customer and rider feedback into engineering specifications for wheel products.
  • Work with Trek racing teams to develop products and provide expertise to bike groups, athletes, marketing, and other internal customers.
  • Develop collaborative relationships with vendors and coordinate engineering activities with domestic and international teammates, traveling as necessary.
  • Learn, create, and implement engineering tools for use by the engineer and teammates.
  • Mentor and provide technical guidance to other engineers, and own technical decisions across wheel programs.
  • Conduct patent searches, generate ideas, and stay informed of new technology through technical publications and seminars.

Desired Qualifications

  • Experience with design analysis using finite element analysis (FEA) and computational fluid dynamics (CFD), and with wind tunnel testing.
  • Proficiency in bike assembly and wheel building.
  • Experience researching and developing new testing methods and standards to improve performance and quality.
  • Knowledge of tire and rim interface standards (ETRTO and ISO) and tubeless system design.
  • Experience designing for manufacturing with composite materials, plastics, and metals, using processes such as bladder molding, compression molding, forging, computer numerical control (CNC) machining, and injection molding.

About the Company

TREK

Designs, manufactures, and markets high-end bicycles

Trek Bicycle Corporation designs and builds high-end bicycles in the United States, including road, mountain, touring, and off-road bikes. Its products start as frames and complete bikes manufactured at its facilities, leveraging in-house R&D and technologies like OCLV carbon fiber. The company grows products and brands through strategic acquisitions (Gary Fisher Mountain Bikes, Klein, Bontrager) to cover different segments and markets. Unlike many peers, Trek remains privately owned by the Burke family, allowing a long-term focus on product development and market presence rather than short-term shareholder returns. The company’s goal is to produce durable, performance-oriented bicycles across categories while expanding its leadership in the bicycle industry and maintaining U.S. manufacturing and innovation.

Company size
1-10
Company stage
Not listed
Total funding
Not listed
Headquarters
Waterloo, WI
Founded
1976

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