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Alkegen

Specialty filtration, catalysis, and battery technologies

Director of Operations - Thermal Engineered Materials

Full-TimeUpdated on 10/27/2026
$180k - $206k/yr+ Annual incentive bonus
Expert
Bachelor's, MBA
Sebring, OH, USA+6 moreMore locations: South Hill, VA, USA | Dallas, TX, USA | Tonawanda, NY, USA | Columbiana, OH, USA | Council Grove, KS, USA | Manchester, CT, USA
In PersonAssigned workplace is onsite or hybrid as applicable; travel up to 50% to support multiple manufacturing sites and business initiatives.
Business & Strategy

About the job

Requirements
  • A bachelor's degree in Engineering, Business Management, or a related field is required.
  • 10–15 years of related experience focused on Manufacturing and Operations Management, particularly in continuous operations and capital-intensive operations.
  • A history of successfully leading manufacturing operations.
  • Experience collaborating with labor unions.
  • A track record of dedication to safety and driving or supporting safety improvements.
  • Involvement in supply chain, quality, safety, engineering, planning, and logistics activities.
  • Experience applying Lean, Total Productive Maintenance, and/or Six Sigma tools.
  • A track record of driving continuous improvement and cost-saving results.
  • Experience prioritizing capital projects and establishing an annual business plan.
  • Experience conducting financial analysis of operational performance.
  • Ability and willingness to travel up to 50% to support multiple manufacturing sites, business initiatives, and leadership activities.
  • Excellent process management and change management skills.
  • Ability to drive Lean operating principles across facilities.
  • Ability to ensure the maintenance and operability of capital equipment.
  • Ability to conduct regular plant audits to ensure operating standards are met.
  • Ability to drive a safety culture and maintain customer satisfaction.
  • Ability to build relationships and lead, coach, and develop team members.
  • Ability to influence and network internally and externally with customers and vendors.
  • Ability to communicate clearly with stakeholder groups and work effectively across global teams.
  • Ability to manage deadlines, drive execution, balance priorities under pressure, and apply sound financial judgment.
  • Strong English communication skills to support leadership at all organizational levels.
Responsibilities
  • Drive EBITDA at each plant and across the business unit, manage costs, optimize working capital, and improve on-time, in-full delivery and quality levels.
  • Develop strategies to increase business-unit capacity and throughput, optimize capital expenditures, and drive plant consolidations, supply chain optimization, inventory control, and capacity increases.
  • Analyze business decisions through a financial lens to drive profitability and sustainable growth.
  • Manage budgets, profit and loss, capital investments, return on investment, and EBITDA performance; achieve short- and long-term financial objectives.
  • Establish and communicate strategic direction for Plant Managers and site leadership teams, align the organization, and ensure effective execution of business strategies.
  • Lead the integration of acquisitions and evaluate potential acquisition targets for operational effectiveness and financial viability.
  • Participate in due diligence for mergers and acquisitions and integrate acquired companies as needed.
  • Oversee profit and loss performance, cost controls, and operational results across the business unit.
  • Lead innovation initiatives, translating ideas into business results and supporting growth opportunities.
  • Build internal and external networks and collaborate across a matrixed organization to drive business performance.
  • Model company values and leadership principles, and foster ownership, accountability, and continuous improvement.
  • Recruit, develop, and retain talent across the business; coach and mentor employees and develop leadership talent.
  • Drive a results-oriented performance culture, address performance gaps, and motivate teams to achieve business objectives while supporting employee growth and engagement.
  • Balance immediate business needs with long-term growth and sustainability objectives.
  • Stay informed about industry trends and new technologies for possible implementation.
Desired Qualifications
  • An MBA is preferred.

About the company

Alkegen makes specialty filtration and catalysis products, battery technologies, thermal management devices, fire protection solutions, and geosynthetic materials for customers in sectors like electric vehicles, aerospace, off-road equipment, and shipbuilding. Its filtration products remove contaminants, catalysis speeds chemical reactions, battery tech stores and delivers energy, thermal management prevents overheating, fire protection reduces risk, and geosynthetics support engineering projects. The company differentiates itself with a broad global portfolio across multiple high-demand materials, a focus on sustainability, and long-term customer partnerships. Its goal is to help people breathe easier, live greener, and go further by advancing energy storage, safer materials, and environmentally responsible products across diverse industries.

Company Size

1,001-5,000

Company Stage

N/A

Total Funding

N/A

Headquarters

Irving, Texas

Founded

2021

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What believers are saying

  • Court confirmation and $315 million new capital support operations through Alkegen's 2026 restructuring.
  • Fulda's September 22, 2026 upgrade lifted line performance 20% and cut energy 15%.
  • AlkeGel commercialization expands Alkegen into higher-margin EV battery fire protection and aerogel markets.

What critics are saying

  • Chapter 11 confirmation on 2026-09-03 proves Alkegen needed $3.1 billion deleveraging.
  • A failed emergence financing process would hand control to creditors and threaten enterprise continuity.
  • Prepetition leverage near 25x and $320 million debt service crush investment flexibility through 2026.

What makes Alkegen unique

  • AlkeGel launches fiber-aerogel insulation for EV batteries and industrial thermal management on 2026-09-03.
  • Alkegen runs roughly 50 plants across 23 countries, spanning filtration, fire, and battery materials.
  • Fulda and North Augusta make heavy technical felts, enabling 4,000gsm industrial filtration products.

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Benefits

  • Flexible Work Hours

Growth & Insights and Company News

6 month growth

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Inside Textiles Ltd
Sep 22nd, 2026
Alkegen expands needlefelt capacity in Germany.

Alkegen expands needlefelt capacity in Germany. €1.5 million investment extends production to heavy technical felts of up to 4,000gsm. 22nd September 2026 Innovation in Textiles Fulda, Germany Alkegen has invested approximately €1.5 million in new needlefelt equipment at its Fulda plant in Germany, increasing production speeds while extending the weight range of technical nonwovens the site can manufacture. At the centre of the investment is a new elliptical pre-needle loom installed on an existing needlepunching line. Alkegen says initial production results indicate an increase in line performance of around 20%, alongside a two-to-three percentage point improvement in yield and an estimated 15% reduction in energy consumption per kilogramme of fibre processed. Significantly, the equipment also allows Fulda to produce much heavier needlefelt constructions than previously possible, with weights now reaching approximately 4,000gsm. This opens up additional applications in the steel industry and other demanding industrial markets requiring high-basis-weight technical felts. The elliptical pre-needling process provides tighter control of web elongation in both the machine and cross directions, enabling more isotropic felt structures with more consistent properties. Alkegen also reports improved process stability and reduced downtime compared with the previous hydraulic equipment, including a lower risk of contamination from hydraulic oil leakage. Fulda manufactures needlepunched nonwovens from a wide range of staple fibres, including conventional polyester and polypropylene as well as higher-performance preox, polyimide, PTFE and aramid fibres. The upgraded line can accommodate different fibre types, lengths and constructions, allowing materials to be engineered for industrial filtration, fire protection, acoustics, construction and architecture, white goods and PPE, among other applications. Alkegen says its technical felt capabilities now address more than 100 end-use applications. The Fulda investment also strengthens Alkegen's needlefelt manufacturing capacity on either side of the Atlantic. Its other major facility in this area is in North Augusta, South Carolina, with both plants producing filter media and technical fabrics for international markets. "This is about giving our customers confidence that we will keep investing in the capability behind their supply," said Peter Keck, senior business development manager at Alkegen. "Technical felts are not a single-spec product. Customers need range, consistency and the ability to move with the market. The new pre-needle loom helps us run faster, waste less fibre and open weight and property windows we could not serve as well before." Alkegen views the investment as particularly relevant as manufacturers seek regional sources of technical nonwovens alongside increasingly tightly specified mechanical and environmental performance. "Our manufacturing sites at Fulda and in the US both pioneered membrane felt composites and now provide a diverse range of filter media and technical fabrics to customers around the world," added John Lewis, director of global sales at Alkegen. The installation and integration of the new equipment were carried out by Alkegen's operations, maintenance and engineering teams at Fulda. The plant is one of Alkegen's main European nonwovens manufacturing locations, alongside other operations in the UK, France, Germany and Czech Republic. Twitter Facebook LinkedIn Email Business intelligence for the fibre, textiles and apparel industries: technologies, innovations, markets, investments, trade policy, sourcing, strategy...

Yahoo Finance
Jul 20th, 2026
Alkegen to eliminate $3.1B debt and secure $315M new capital through prepackaged Chapter 11 restructuring

Alkegen, a specialty materials manufacturer, has entered into a Restructuring Support Agreement to eliminate approximately $3.1 billion of debt. The agreement has backing from 99% of first lien holders and a majority of second lien holders. The company has secured $315 million in new capital to support operations during restructuring. Upon completion, Alkegen expects to emerge with a stronger balance sheet and approximately $200 million in available liquidity. The restructuring will be implemented through a prepackaged chapter 11 process, expected to be filed in the United States Bankruptcy Court for the Northern District of Texas. Operations will continue as usual with no anticipated disruption for customers, suppliers, or partners. Alkegen plans approximately $70 million in capital improvements for 2026, with an additional $300 million anticipated through 2030.

BIC Magazine
Jun 25th, 2025
AlkeGel: Low-dust aerogel insulation with superior CUI protection

Earlier this month, Alkegen announced the full commercial launch of AlkeGel(TM), a breakthrough fiber-enhanced aerogel insulation engineered to deliver superior thermal efficiency, low-dust installation and game-changing CUI prevention.

Macnificos
Jun 7th, 2025
Game-Changer for EV Safety: Alkegen Unveils Next-Gen Aerogel Insulation, Sets New Standard in Battery Protection

Alkegen launches its fiber-aerogel AlkeGel insulation, offering robust, scalable fire protection for EV batteries in North America.

Macnificos
Jun 6th, 2025
Alkegen Disrupts EV Battery Safety With Game-Changing Aerogel Insulation Launch

Alkegen, a renowned supplier of cell spacers, announced the full-scale commercial launch of its breakthrough fiber-enhanced aerogel insulation, built specifically for EV battery fire protection.