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Pivotal Aero

Produces personal, public-service eVTOL aircraft

Maintenance, Repair & Overhaul Engineering Intern - Maintenance, Repair & Overhaul Engineering

Aviation Operations & Aircraft MaintenancePosted on Nov 9
Internship · Summer 2027Palo Alto, CA, USANo salary listed

About the Job

Requirements

  • Currently enrolled in a bachelor's or master's degree program in Aerospace Engineering or Mechanical Engineering at an accredited institution.
  • Have a strong interest in aircraft systems, sustainment engineering, and hands-on hardware work.
  • Have demonstrated academic or project experience in structural, mechanical, or electrical systems.
  • Be able to read and interpret engineering drawings and technical documentation.
  • Have written and verbal communication skills, including the ability to prepare technical documentation.
  • Be able to work independently and manage multiple tasks in a fast-paced environment.
  • Be a U.S. citizen or permanent resident.
  • Be able to work onsite in Palo Alto, California.
  • Be eligible for employment in the United States.

Responsibilities

  • Support the development of aircraft repair procedures for structural, mechanical, electrical, and battery systems.
  • Assist in authoring service procedures and repair documentation aligned with ATA iSpec 2200 structure.
  • Participate in teardown, inspection, and evaluation of returned components and assemblies.
  • Support root cause investigations and failure analysis efforts.
  • Evaluate the repairability of composite and electromechanical components.
  • Assist in creating work instructions, inspection criteria, and engineering change documentation.
  • Support battery and battery management system handling evaluations and process development.
  • Collaborate with Engineering, Quality, Supply Chain, and Flight Operations teams.
  • Contribute to developing scalable maintenance, repair, and overhaul processes aligned with a future FAA Part 145 pathway.
  • Document repair data, test results, and continuous improvement initiatives.

Desired Qualifications

  • Have hands-on experience in aircraft, electric vehicles, robotics, or motorsports teams, such as AIAA Design/Build/Fly or Formula SAE.
  • Have exposure to composites, high-voltage systems, or failure analysis.
  • Be familiar with aviation regulatory concepts, including FAA Part 43, Part 145, and airworthiness standards.
  • Have experience working with Product Lifecycle Management and Material Requirements Planning systems.
  • Have experience using computer-aided design tools; 3DX is preferred.
  • Have shop, fabrication, or mechanical assembly experience.
  • Have an interest in long-term career growth in aerospace sustainment or repair engineering.

About the Company

Pivotal Aero

Produces personal, public-service eVTOL aircraft

Pivotal Aero designs and manufactures light electric eVTOL aircraft for personal use, public service, and defense. Its Helix is a single-seat, all-electric aircraft built on a fourth-generation eVTOL platform with tilt-architecture, a simple single-stick control, triple modular redundancy, and a ballistic parachute for safety. The aircraft is intended to meet FAA Part 103 ultralight guidelines, though customers must complete flight training; it is sold in configurations with options and starts around $190,000, with shipments beginning in 2024. The company differentiates itself by moving from prototype work to a product-delivery business, building on its SkyKar/Opener lineage, and has demonstrated activity such as pre-production BlackFly deliveries to the U.S. Air Force and emergency medical deployments to show its reach in both civilian and official operations.

Company size
51-200
Company stage
Not listed
Total funding
Not listed
Headquarters
Palo Alto, CA
Founded
2009

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