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GE Vernova

Builds equipment and software for electric power

Lead Robotics & Automation Engineer

Controls & Automation EngineeringUpdated on Nov 6
Full-timeCharleroi, PA, USA

About the Job

Requirements

  • A bachelor's degree in Mechanical Engineering, Mechatronics Engineering, Robotics Engineering, or a related field is required.
  • At least 5 years of experience in a manufacturing or industrial environment is required.
  • Legal authorization to work in the United States now and in the future is required.
  • Strong oral and written communication skills and the ability to analyze and resolve problems are desired.
  • Experience designing fixtures, jigs, or tooling for manufacturing processes is desired.
  • Knowledge of SAP or other enterprise resource planning systems and CAD, including Creo, is desired.
  • Experience with Power BI, Minitab, or other data analysis tools is desired.
  • Strong PLC programming skills are desired; experience with Rockwell Studio 5000 Logix Designer is preferred.
  • Ability to diagnose mechanical, electrical, pneumatic, software, and sensor issues is desired.
  • Working knowledge of industrial control devices, including sensors, vision systems, safety devices, variable-frequency drives, servo drives, PLCs, and pneumatic components, is desired.
  • Robot operation, programming, and troubleshooting experience is desired; Fanuc experience is preferred.
  • Experience with AMR/AGVs and their fleet management software is desired.
  • Experience with HMI screen development is desired; WinCC experience is preferred.
  • Vision system application, programming, and configuration experience is desired.
  • Experience with industrial communication networks is desired.
  • Ability to read and interpret wiring diagrams, schematics, and fluid power diagrams is desired.
  • Ability to troubleshoot and support complex automated manufacturing systems in a production environment is desired.

Responsibilities

  • Support manufacturing operations for circuit breaker and instrument transformer production lines.
  • Lead and facilitate Process Failure Mode and Effects Analysis (PFMEA) to identify risks and implement preventive controls.
  • Collaborate with Production, Quality, Engineering, and Supply Chain teams to resolve process issues and improve performance.
  • Support new product introduction (NPI) and process transfers, ensuring robust and scalable manufacturing processes while considering design for automation (DFA).
  • Ensure compliance with EHS, quality standards, and company procedures.
  • Create and coordinate Management of Change (MOC) projects.
  • Support production routing management through time studies and waste hunting.
  • Collaborate with automation integrators on equipment installation, startup, commissioning, testing, process validation (SAT), and productionizing.
  • Analyze automation system performance and implement control system modifications to improve operability, maintainability, productivity, and uptime.
  • Perform root-cause analysis on equipment failures and implement corrective actions.
  • Collaborate with operations and maintenance teams to identify equipment improvement opportunities.
  • Program, maintain, optimize, and troubleshoot automation control systems, including PLCs, robots, communication networks, sensors, and actuators.
  • Lead and support troubleshooting during equipment downtime events.
  • Update and maintain control system documentation, including wiring diagrams, schematics, and PLC and robot backups.
  • Maintain safety programming for automated systems and validate safety function performance after repairs or modifications.
  • Coach and train maintenance personnel on automation system operation and troubleshooting.
  • Support capital projects, new equipment installations, and line improvement initiatives.
  • Train production personnel on safe operation and interaction with automated equipment.

Desired Qualifications

  • Ability to document, plan, and execute programs.
  • A hands-on approach with a strong shop-floor presence and Gemba orientation.
  • Ability to lead Kaizen events and continuous improvement workshops.

About the Company

GE Vernova

Builds equipment and software for electric power

GE Vernova makes equipment and software that generate and manage electricity for utilities, power producers, and industrial customers. Its Power, Wind, and Electrification businesses span gas turbines, wind generation, and the systems that move electricity across grids. The company supplies generators, grid equipment, and controls, while its software coordinates network operations and integrates changing sources of power. Customers buy equipment and enter service agreements for maintenance, upgrades, and technical support over its operating life, alongside purchases of software and related services. GE Vernova became an independent company in 2024 after separating from GE and is headquartered in Cambridge, Massachusetts.

Company size
10,001+
Company stage
N/A
Total funding
$17.6M
Headquarters
Cambridge, MA
Founded
2024

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