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Ford Motor Company

Builds vehicles for drivers and commercial fleets

Thermal Systems Engineer

Thermal & Fluids EngineeringPosted on Nov 12
Full-timeAllen Park, MI, USA$65.1k - $166.2k /yr

About the Job

Requirements

  • A Bachelor of Science in Engineering, preferably Mechanical Engineering, Aerospace Engineering, or a related field.
  • Experience in thermal system development.
  • Experience in analytical modeling, system-level testing, vehicle-level testing, and correlating test results to customer experience.
  • Knowledge of high-performance vehicles and their customers.
  • Strong written and oral presentation skills.
  • Ability to work independently, deliver results, and overcome obstacles.

Responsibilities

  • Own thermal system architecture for Ford Racing performance vehicle programs, including cooling circuits such as radiators, charge-air coolers, and oil coolers, from pre-program through launch.
  • Define system requirements and performance targets, including coolant flow, temperature limits, pressure drops, and heat rejection capacity, aligned with vehicle-level performance and durability goals.
  • Build thermal models of under-hood and powertrain systems with the core Thermal Systems Engineering team, modeling fluid flow, heat rejection, and thermal limits of radiators, intercoolers, oil coolers, and related engine and driveline components.
  • Partner with aerodynamics and studio teams to use computational fluid dynamics to optimize body features for airflow management.
  • Develop and execute vehicle-level testing and validation plans, including instrumentation and climatic wind tunnel testing, and support test trips to off-site facilities such as test tracks.
  • Lead root cause analysis and resolution of thermal issues identified during development.
  • Present technical status, trade-offs, and recommendations to program management and senior engineering leadership.
  • Collaborate with Powertrain, core Thermal Systems, Aerodynamics, Studio, Body Engineering, CAD/CAE resources, and motorsport teams to develop thermal solutions meeting performance targets and program milestones.
  • Identify and resolve trade-offs between competing attributes, develop improvement roadmaps, and communicate attribute status to stakeholders.

Desired Qualifications

  • A Master of Science in Engineering, preferably Mechanical Engineering, Aerospace Engineering, or a related field.
  • Five or more years of thermal systems development experience.
  • Experience with computational fluid dynamics vehicle modeling software and analysis.
  • Experience with ATI, PTDAIG, or other vehicle data acquisition and analysis systems.
  • Computer-aided design knowledge and capability.
  • Performance driving experience on a drag strip or off-road, and/or credentials within Ford at Tier II or above.

About the Company

Ford Motor Company

Builds vehicles for drivers and commercial fleets

Ford Motor Company designs and builds vehicles for individual drivers and commercial fleets worldwide, spanning Ford trucks and SUVs and Lincoln luxury models. Its Mustang sports car and Bronco off-road vehicles sit alongside gasoline, hybrid and electric products. The company sells vehicles, parts and accessories through dealers, while Ford Pro combines commercial vehicles with fleet software, charging and maintenance services; Ford Credit earns money from customer and dealer financing and leases. Connected services add subscriptions for vehicle features and business operations. Founded by Henry Ford in 1903, the company is headquartered in Dearborn, Michigan.

Company size
10,001+
Company stage
IPO
Headquarters
Dearborn, MI
Founded
1903

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