Full-Time
Controls Systems Engineer
Updated on 9/3/2026
Tata Consulting Engineers USA
5,001-10,000 employees
Global engineering consultancy and project management
No salary listed
Shreveport, LA, USA
In Person
Bachelor's
 Electrical Engineering (1) |
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- At least 3 years of control systems or process engineering experience in a petroleum refinery or related industry is preferred.
- Knowledge of distributed control systems, programmable logic controllers, safety instrumented systems, human-machine interfaces, Microsoft operating systems, and/or computer network architecture is required.
- Knowledge of field instrumentation and analyzers is required.
- Experience with International Society of Automation regulatory guidelines is required.
- Knowledge of Honeywell Experion, APACS, RTP, Triconex, and/or Allen-Bradley programmable logic controllers is preferred.
- A bachelor's degree in engineering is required, with chemical or electrical engineering preferred.
- Ability to set priorities and manage multiple tasks in a fast-paced environment is required.
- Strong analytical and problem-solving skills are required.
- Proficient computer skills, including Microsoft Office Suite, are required.
- Manage, coordinate, and design or assist in the design of control-related projects.
- Specify, purchase, and maintain systems, computers, networking, and peripheral equipment.
- Design controls or approve contractor designs.
- Coordinate with instrumentation engineers on instrument hardware and configuration required for control and commissioning of refinery controls.
- Coordinate with operators on control design and implementation.
- Manage projects to control budget and schedule as planned.
- Specify instrumentation and programmable logic controllers or select vendors to provide solutions to problems or projects.
- Develop plans for future control work and associated computer systems, equipment, and software based on economics and necessity.
- Develop plans for future instrumentation and analyzer upgrades.
- Stay current with control and computer hardware and software technology to plan future projects and equipment upgrades effectively.
- Update computer software programs to support field-instrument modifications and additions.
- Design distributed control system and programmable logic controller systems and process systems for safe and effective operation.
- Maintain existing supervisory controls so they remain operational and optimally configured or tuned for unit configuration and dynamic changes.
- Design and maintain operator interfaces to computer supervisory controls.
- Evaluate feasibility and recommend process-control design changes to improve unit operation or support advanced control projects.
- Specify and design control systems, including hardware and software, to enhance unit operation or solve unit problems.
- Monitor networks daily to ensure optimal performance.
- Ensure computers operate efficiently, remain secure, and are maintained.
- Maintain confidentiality when working with sensitive information, results, and communications.
- Capable of demonstrating the leadership skills necessary for success in the role.
- Effective team skills and ability to work with all levels of the organization.
- Good written and verbal communication skills.
Tata Consulting Engineers USA delivers engineering and project consultancy across four industry segments: infrastructure, power, hydrocarbons and chemicals, and mining/metallurgy. It combines design and engineering, sustainability and energy-transition solutions, project management and safety, and digital and advanced technology services to plan and execute large projects for domestic and international clients. Backed by the Tata Group with 63+ years and 12,000+ projects, TCE leverages a global footprint in 65+ countries to offer end-to-end engineering and project delivery with a focus on safety and sustainability. Its goal is to be a global leader in integrated engineering solutions, delivering comprehensive, safe, and sustainable projects across multiple markets.
Company Size
5,001-10,000
Company Stage
N/A
Total Funding
N/A
Headquarters
Navi Mumbai, India
Founded
N/A
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Simplify's Take
What believers are saying
- CDI became Tata Consulting Engineers USA in January 2026, signaling a completed North American platform.
- February 2026 pilots with PGCIL, Torrent Power, and NHSRCL validate sellable digital-twin offerings.
- TCE's first 400 kV dynamic line rating project shows credibility in grid modernization contracts.
What critics are saying
- DXC's $168 million trade-secrets judgment against Tata exposes reputational and cash risk in 2026.
- Integration of CDI into TCE USA creates execution risk across branding, systems, and client retention.
- U.S. market entry pits TCE USA against entrenched EPC firms with deeper local relationships.
What makes Tata Consulting Engineers USA unique
- Tata Consulting Engineers USA, LLC combines CDI's 75-year U.S. design footprint with Tata scale.
- February 19, 2026 NVIDIA launch positions TCE as an engineering-first industrial AI integrator.
- TCE spans power, chemicals, semiconductors, and rail, reducing dependence on one vertical.
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Benefits
Flexible Work Hours
Company News
Datri vs Tata Consulting engineers. Together for a stronger India. Transformation is guaranteed when India's most prestigious and impactful engineering consultancy joins hands with India's largest blood stem cell donors registry. Together Datri envision a re-engineered tomorrow where life is sustained and empowered. DATRI has worked relentlessly over 17 years to build India's most precious and lifesaving network that envisions a cancer-free India. Anyone between the ages of 18-50, in general good health, can register to join the registry and offer hope - even save a life - to those many thousands who are afflicted by blood cancer or blood disorders, through a blood stem cell donation. Datri is proud as Datri join hands with the best-in-class integrated engineering consultancy solutions provider, Tata Consulting Engineers, to build a stronger India. Take the next step Make a difference today.
CGSSC and Tata Consulting Engineers cgssclaunch Project UTKARSH to build manufacturing industry-ready workforce. Capital Goods & Strategic Skill Council (CGSSC), in partnership with Tata Consulting Engineers (TCE), launched Project UTKARSH, a CSR-led skilling initiative to equip engineering students with industry-relevant skills and prepare them for careers in India's growing EPC, and manufacturing infrastructure sector, along with the launch of CGSSC's newsletter, 'Yantrashilp'. The programme was inaugurated at Don Bosco Technical Institute (DBTI), Okhla, New Delhi, in the presence of senior government, industry and skilling leaders from TCE, CBC and CGSSC. Project UTKARSH has been designed to bridge the gap between technical education and industry requirements by offering industry aligned training in three critical engineering disciplines - Civil Design, Piping & Instrumentation Design, and Electrical Design. The initiative will initially benefit technical/ vocational students across Delhi-NCR and Jamshedpur, equipping them with industry-relevant competencies and enhancing their employability. CGSSC is an apex skill body with representation from industries like Larsen & Tourbo, MSME, pan-India trade associations for the empowerment of capital goods manufacturing and engineering services, and strategic manufacturing sectors. The recent initiative with TCE (Tata Consulting Engineers) for their 'Utakarsh' - a CSR Initiative is a step towards providing industry skilled workforce, quality training in technical domain for sustainable livelihood with the society in manufacturing industries infrastructure. CGSSC has developed these programmes in collaboration with TCE by creating specialised trades' Qualification Packs aligned with the Skill India. With a portfolio of more than 60 industry-driven Qualification Packs across capital goods, advanced manufacturing, Industry 4.0 and strategic sectors, CGSSC continues to play a pivotal role in developing a future-ready workforce that meets the evolving needs of Indian industry. Speaking at the launch, Chief Guest Ms. Alka Mittal, Member, Capacity Building Commission (CBC), said, "this initiative is about creating opportunities and unlocking the potential of our young people. Through hands-on learning, industry exposure and employability-focused training, we want every student to move forward with greater confidence and skills. India's youth are our greatest strength, and by investing in their capabilities today, we are building a more skilled, confident and future-ready nation." Addressing the gathering, Ms. Nidhi Mehandiratta, CHRO & CSR Head, Tata Consulting Engineers, said, "The vision behind this programme is to prepare young people to shape the future of the nation. We have already seen encouraging results, with nearly 600 students completing the programme. Our next step is to take this proven model nationwide through collaboration with the Capital Goods & Strategic (www.cgssc.org) Skill Council, enabling more young people across states to build confidence, recognise their unique strengths and become future-ready." Ms. Shalini Singh, CEO, CGSSC, said, "India's journey towards becoming a global manufacturing and innovation hub will require a skilled and adaptable workforce. Our focus is not merely on training youth, but on creating an industry-aligned ecosystem where classroom learning, hands-on training and employability skills come together to prepare young people for both today's jobs and the opportunities of tomorrow."
Home media coverage Tata Consulting Engineers launches Cognitive Digital Twin and Industrial AI platform Built on NVIDIA technology. Feb. 19, 2026 at 4:42 pm Platform enables engineering-grade digital twins and Industrial AI across manufacturing, energy and infrastructure sectors. Tata Consulting Engineers (TCE) today announced the launch of its Cognitive Digital Twin and Industrial AI platform. Built on NVIDIA Accelerated Computing and the NVIDIA Omniverse libraries, the platform is designed to embed Industrial AI and engineering-grade Cognitive Digital Twins across manufacturing, energy, and infrastructure, enabling data-driven decision-making throughout the full lifecycle of industrial assets. At the core of the platform is TCE's Cognitive Twin framework, built on NVIDIA libraries and open models, which enables high-fidelity, real-time, AI-driven digital twins that mirror, simulate and optimise physical systems. These digital twins function as living representations of complex industrial environments, integrating engineering data with operational intelligence to support precision, reliability and performance. The platform strengthens TCE's position as an engineering-led execution partner for Industrial AI by combining NVIDIA Omniverse libraries, NVIDIA NIM microservices, part of NVIDIA AI Enterprise, as well as open NVIDIA Cosmos and NVIDIA Nemotron models, with deep expertise in engineering design, project delivery and full asset lifecycle management. Pilot implementations are being executed with National High Speed Rail Corporation Limited, the implementing agency for India's high-speed rail programme, Torrent Power, an integrated power utility company, and Power Grid Corporation of India Limited, India's central transmission utility, demonstrating a shift from static digital models to cognitive digital twins that actively support operational decision making and sustainable engineering outcomes. By embedding Cognitive Digital Twins at the concept and FEED stages, operational requirements such as safety, reliability, maintainability and energy efficiency are addressed early in the design process. This enables informed capital investment decisions and improves long-term operational performance once assets are in operation. The platform enables industries to move beyond isolated AI experiments and embed AI directly into factories, power systems and critical infrastructure. The focus is on outcomes that matter on the ground, including safety, quality, reliability, precision, sustainability and energy efficiency, with Cognitive Digital Twins supporting both engineering decisions and operational performance. As an engineering design and consulting organisation, TCE embeds Cognitive Digital Twins and Industrial AI into assets from inception rather than applying AI after systems are built. This lifecycle-first approach ensures that Industrial AI becomes intrinsic to how assets are conceived, delivered and operated. The platform addresses high-impact Industrial AI use cases across safety monitoring, quality inspection, reliability and predictive maintenance, energy optimisation and digital twin-driven operations. It aligns with global priorities around manufacturing competitiveness, infrastructure modernisation, the energy transition, and operational resilience, and with NVIDIA's vision for AI factories, physical AI, and real-world industrial digital twins. Commenting on the launch, Mr Amit Sharma, Managing Director and Chief Executive Officer, of TCE said, "Industrial AI must be engineered into assets, not added later. As an engineering organisation, we have the unique ability to embed Cognitive Digital Twins at the design stage and carry them through construction, commissioning and operations. Built on NVIDIA technology, this platform brings Industrial AI into the heart of factories, power systems and infrastructure, delivering outcomes that matter in the real world." "The industrial landscape is undergoing a fundamental transformation as AI moves decisively from the digital realm into the physical world. Leveraging NVIDIA accelerated AI infrastructure, NVIDIA Omniverse libraries, and open NVIDIA Cosmos and NVIDIA Nemotron models, TCE is a leader in advancing the safety, efficiency, and sustainability of critical industrial infrastructure," said Vishal Dhupar, Managing Director, Asia South, NVIDIA. The launch marks an important step in the evolution of Industrial AI adoption. By embedding Cognitive Digital Twins and AI across the full lifecycle of industrial assets, Tata Consulting Engineers is laying the foundation for safer, more reliable, more efficient and more sustainable industrial systems.
India's grid goes digital: TCE leads first 400 kV dynamic line rating project. Tata Consulting Engineers (TCE), in collaboration with Enline and Gridpulse, has commissioned a 400 kV dynamic line rating (DLR) project for Power Grid Corporation of India (PGCIL) on the Madurai - Tuticorin transmission line in Tamil Nadu. The project employs a real-time, artificial intelligence (AI)-driven approach to improve renewable energy integration, optimize existing grid assets, and enhance operational reliability. TCE delivered what is claimed as India's first 400 kV DLR project on a 95 km double-circuit transmission line. The project used DLR sensors placed on critical spans of the Madurai - Tuticorin line to collect real-time weather and line data. The installation was carried out using hotline methods to avoid power interruptions and adhered to safety and regulatory standards. The project's AI-powered platform provided 168-hour forecasting capabilities, offering grid operators advanced warning of potential overloads and weather-related challenges. The DLR deployment is part of PGCIL's effort to digitize grid operations and accommodate the growing share of renewable energy in Southern India. The Madurai-Tuticorin line plays a key role in evacuating wind power from Tamil Nadu's coastal and inland wind zones, which frequently experience high generation during cool, windy conditions that favor higher line ampacity. Digital Technology for Smarter Grids DLR is recognized in the National Electricity Plan (NEP) 2024 as a critical digital technology for enabling energy transition, improving grid reliability, and optimizing transmission assets. Unlike traditional static line rating (SLR), which operates on conservative assumptions based on worst-case weather conditions, DLR continuously recalculates a transmission line's actual current-carrying capacity in real time using weather and operational data. This approach ensures safe, efficient power transfer while unlocking previously untapped capacity. DLR systems use sensors and satellite data to monitor line conditions, including ambient temperature, wind speed and direction, solar radiation, conductor temperature, and sag. The information is processed through AI and predictive analytics to adjust line ratings dynamically every few minutes. This allows operators to increase usable transmission capacity by 30% - 50% without constructing new infrastructure, significantly improving efficiency and reducing congestion in renewable-rich regions. The system integrates data from meteorological satellites, ground-based sensors, and trusted weather providers with advanced AI algorithms to model conductor cooling behavior and forecast real-time capacity. Sensor arrays installed on the transmission line measured conductor temperature, sag, mechanical tension, and vibration. This data was cross-validated with weather inputs to ensure accuracy and reliability. Enline's hybrid AI model maintained functionality even during sensor or data feed failures by relying on weather-based estimates. The platform also incorporated a digital twin architecture, creating a virtual replica of the transmission line to simulate and predict performance under various conditions, such as changes in temperature or wind speed. The real-time dashboards provided operators with a detailed view of line performance, including temperature, sag, and available headroom, enabling immediate operational decisions. According to TCE, the implementation of DLR on the 400 kV Madurai - Tuticorin line has resulted in measurable operational improvements. The system increased the line's utilization by up to 25% during favorable weather conditions, enabling more efficient power evacuation from nearby wind farms. This has directly contributed to reducing renewable energy curtailment, improving transmission reliability, and enhancing overall system stability. DLR offers significant capital efficiency by deferring the need for new transmission infrastructure. Traditional high-voltage corridor construction can take 5 - 10 years and involves high costs, regulatory approvals, and land acquisition challenges. In comparison, the cost of DLR deployment is estimated to be less than 5% of constructing new transmission lines with equivalent capacity. By optimizing existing infrastructure, utilities can redirect capital toward digital modernization and other grid enhancement projects. The technology enables operators to make informed decisions about load management and maintenance scheduling, thereby reducing the risk of outages and equipment failures. The Ministry of Power targeted expanding India's power transmission network to 648,000 circuit kilometers (ckm) in 2032 from 485,000 ckm in 2024. The plan is to meet a peak electricity demand of 458 GW by 2032. This plan will help meet the increasing electricity demand and facilitate the integration of renewable energy and green hydrogen into the grid. The Central Electricity Authority has proposed the installation of one automatic weather station for each renewable energy project with a capacity of 50 MW. The proposal addresses the need for real-time weather measurement to optimize renewable energy generation, given that solar and wind generation are weather-dependent.
Tata Consulting Engineers has acquired CDI Engineering Solutions from private equity firm AE Industrial Partners.