Full-Time

Quality Engineer

Posted on 12/20/2024

Challenge Manufacturing

Challenge Manufacturing

1,001-5,000 employees

Automotive parts manufacturing and assembly services

Automotive & Transportation
Industrial & Manufacturing
Social Impact

Mid, Senior

Kansas City, MO, USA

Position located at the plant in Kansas City, MO.

Category
QA & Testing
Manual Testing
Quality Assurance
Required Skills
GD&T
Requirements
  • Associate degree from a 2- or 4-year college
  • 5 Years in related experience and/or training
  • Equivalent combination of education and experience
  • Bachelor of Science Degree from a 4-year college or university preferred
  • 10 to 15 years related experience and/or training preferred
  • Equivalent combination of education and experience preferred
  • Has high standards of performance for self.
  • Takes responsibility for actions, results, and mistakes.
  • Is thorough, accurate, and reliable when performing and completing job tasks; demonstrates honesty and integrity in all aspects of work.
  • Takes positive action to objectively resolve conflict by listening, staying focused on issue to find resolution, and monitoring progress.
  • Maintains positive relationships by constructively resolving conflicts.
  • Uses feedback from others to continuously improve performance and work relationships.
  • Moves within own and/or other work areas (flexes) to support plant flow.
  • Works with sense of urgency to meet needs of customers.
  • Has necessary experience, skills, and knowledge to perform all aspects of job; rotates through all job responsibilities.
  • Maintains knowledge and skills to perform job effectively.
  • Has ability to focus on benefits of change and see it as positive; approaches change or newness in constructive/objective manner; views change as learning opportunity.
  • Looks for good in others; works collaboratively with others; shares information and knowledge.
  • Is at work when scheduled and ensures coverage when absent; takes timely breaks/lunches; uses time wisely.
  • Advance GD&T training
  • Understanding of the Specific Customer Requirements
  • Understanding the PPAP Process
  • Understanding of the APQP Process
  • Understanding of dimensional data and the ability to analyze and make decision
  • Understand problem solving and all the involved core tools
  • Communication written and verbal
  • Plexus
  • Microsoft Office
Responsibilities
  • “Safe Launch” participant to constructively accept a detailed hand-off of product requirements from APQP QE.
  • The “Safe Launch” hand-off process links the APQP QE and Current Production QE when the first MRD parts are being run. These QEs work together to obtain and complete the necessary quality system documentation, dimensional data, GP-12 support, and PTR/MRD packaging and labeling for shipment.
  • Supporting the “Safe Launch” process also includes providing the plant communication linkage for a formal tooling buy-off process, including Run at Rate support and associated documentation to declare die/welder readiness for production. This is then followed by the preparation of all PPAP documentation for submission.
  • Responsible for all plant level quality concerns for assigned product.
  • Serve as direct point of contact for customer complaints.
  • Manage Quality System for all changes after launch.
  • Obtain “Master Samples” from 300-piece initial production run for Program archiving of Part Quality at start of production.
  • Update Control Plans & FMEA as Issues Arise from the Floor or Customer.
  • Issue Product Quality Check Deviations following direction from management.
  • Provide timely acknowledgement responses to customer complaints.
  • Provide formal documentation PRR/HTR, responses to the customer.
  • Be a presence at the assembly plants to provide face-to-face interaction and ensure customer satisfaction while developing relationships.
  • Understand how each part is utilized in the vehicle build and become the “expert” regarding what the customer expects from us as the supplier of this part.
Challenge Manufacturing

Challenge Manufacturing

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Challenge Manufacturing specializes in high-speed progressive stamping and high-tonnage transfer processes for the automotive industry. The company provides automated assembly and various welding techniques, ensuring precise and efficient production of automotive components. It primarily serves Tier 1 automotive manufacturers, entering contracts to supply essential parts and assemblies. What sets Challenge Manufacturing apart from competitors is its Employee Stock Ownership Plan (ESOP), which allows employees to own shares in the company, fostering a collaborative culture and aligning employee interests with the company's success. The goal of Challenge Manufacturing is to be the leading global supplier of automotive structures while delivering value to its employee-owners, guided by core values of Safety, Ownership, and Teamwork.

Company Stage

Debt Financing

Total Funding

$100M

Headquarters

Walker, Michigan

Founded

1981

Simplify Jobs

Simplify's Take

What believers are saying

  • Increased EV adoption boosts demand for lightweight components, benefiting Challenge's stamping processes.
  • Industry 4.0 technologies enhance production efficiency, offering innovation opportunities for Challenge.
  • Reshoring trends create opportunities for local manufacturers like Challenge in North America.

What critics are saying

  • Competition from low-cost countries pressures Challenge's pricing and market share.
  • Adapting to EV demands may challenge Challenge's current production processes.
  • Labor shortages in North America increase operational costs for Challenge.

What makes Challenge Manufacturing unique

  • Challenge Manufacturing specializes in high-speed progressive stamping and high-tonnage transfer processes.
  • The company offers a unique Employee Stock Ownership Plan (ESOP) for its employees.
  • Challenge Manufacturing has a global presence with 12 locations in North America and Asia.

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