Mechanical Designer - Automation & Integration

As the Mechanical Design Engineer within the Integration team, you will serve as a key contributor to the design and development of custom automation systems. You will transform customer requirements, application details, and site conditions into fully engineered solutions, including system layouts, assembly-ready and fabrication-ready documentation.

You will collaborate closely with other engineering disciplines, controls, and project teams from concept through installation and final handoff. This role requires a strong focus on design quality, manufacturability, and clear documentation, along with the ability to communicate effectively with both internal teams and customers.

What You’ll Do

Mechanical Design & Engineering

• Develop 3D models and detailed assembly drawings for robotic and vision based automation systems using CAD software (e.g., SolidWorks)
• Design components and assemblies with consideration for manufacturability, cost, and durability.
• Create and maintain bills of materials (BOMs) to support sourcing and procurement.
• Apply GD&T principles to ensure designs are manufacturable, inspectable, and repeatable.
• Perform engineering analysis (e.g., FEA or hand calculations) to validate structural integrity and safety factors where applicable

System Layout & Integration Design

• Develop full system and cell layouts, accounting for equipment footprint, operator interaction, maintenance access, and safety requirements.
• Define and document tooling interfaces, mounting schemes, and changeover strategies.
• Collaborate with controls and electrical teams on routing for cables, pneumatics, sensors, and I/O components.
• Design for efficient assembly and installation, identifying opportunities to simplify field deployment.

Customer & Project Support

• Present design concepts, layouts, and models to internal stakeholders and customer teams for review and alignment
• Incorporate customer feedback, site constraints, and application requirements into design revisions
• Account for real-world conditions such as facility layout, floor loading, clearances, and existing equipment interfaces
• Support project handoff by delivering accurate and complete documentation packages (drawings, BOMs, manuals, and as-built updates)

Standards & Continuous Improvement

• Contribute to the development and maintenance of reusable design standards, components, and libraries.
• Follow and help improve internal design practices, templates, revision control, and file management processes.
• Identify recurring design challenges and help implement standardized solutions to improve efficiency and consistency.
• Support continuous improvement initiatives within the engineering and integration teams.

What You’ll Bring

Qualifications

• Associate’s or Bachelor’s degree in Mechanical Engineering, Mechanical Design, Mechatronics, or equivalent experience

• 3–5 years of mechanical design experience in automation, machine design, or custom manufacturing environments.
• Proven experience taking designs from concept through fabrication, assembly, and installation.

Technical Skills

• Strong proficiency in CAD software (SolidWorks preferred).
• Solid understanding of GD&T and creation of production-ready drawing packages.
• Familiarity with system layout considerations including access, safety, and maintainability.
• Experience selecting and integrating off-the-shelf components (actuators, linear systems, sensors, etc.).
• Working knowledge of cable management, pneumatic routing, and general system integration practices.

Soft Skills & Mindset

• Strong attention to detail and commitment to high-quality deliverables.
• Collaborative and team-oriented with clear communication skills.
• Ability to manage multiple projects and priorities effectively.
• Practical, solutions-oriented mindset with a focus on execution.

Equal Opportunity Employer, including disability and protected veteran status.  If you are an individual with a disability and require an accommodation to complete the application process, please contact [email protected] to request reasonable accommodation. Only requests for accommodation in the application process will be returned from this email address.  This employer uses E-Verify. Please click here for additional information. (For Illinois E-Verify information click here, aquí). Sun-Source | Privacy Policy #appliedcontrolsassc