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Zekelman Industries

Domestic steel pipes and tubes manufacturer

Director – 5S & Workplace Organization

Business OperationsConfirmed live in the last 24 hours
Full-timeRochelle, IL, USA

About the Job

Requirements

  • A bachelor's degree in Engineering, Manufacturing, Operations Management, Industrial Technology, or a related field is required.
  • At least 10 years of experience in manufacturing, operational excellence, lean manufacturing, industrial engineering, or continuous improvement is required.
  • Demonstrated success designing and implementing formal 5S programs in complex manufacturing environments is required.
  • Strong knowledge of Lean Manufacturing principles and methodologies is required.
  • Experience leading large-scale operational change initiatives is required.
  • Ability to influence leaders and drive results without direct authority is required.
  • Ability to facilitate, coach, communicate, and present effectively is required.
  • Ability to travel extensively throughout North America is required.

Responsibilities

  • Develop and execute an enterprise-wide 5S strategy aligned with operational excellence objectives.
  • Establish company-wide standards, governance structures, audit methodologies, and maturity models.
  • Own the company’s 5S tools, documentation, training programs, and implementation processes.
  • Build and execute a multi-year roadmap to advance workplace organization capabilities across all facilities.
  • Partner with plant leadership teams to implement and sustain 5S initiatives across manufacturing, maintenance, warehousing, shipping, receiving, laboratory, and office environments.
  • Facilitate kaizen events, improvement workshops, and workplace organization initiatives.
  • Coach leaders and frontline teams on 5S principles, visual management, and sustainable operating behaviors.
  • Conduct site assessments, audits, and reviews to ensure continued progress and accountability.
  • Develop enterprise standards for workplace organization, visual controls, material staging, tool management, storage systems, equipment ownership, area accountability, performance boards, floor marking, and visual identification systems.
  • Create scalable visual workplace practices that improve communication, safety awareness, productivity, and operational discipline.
  • Identify and share best practices across multiple facilities.
  • Design and manage a formal 5S audit program.
  • Develop KPI dashboards, scorecards, and reporting systems to track performance and maturity progression.
  • Monitor implementation progress and drive corrective actions where needed.
  • Benchmark performance and identify opportunities to accelerate adoption and excellence.
  • Champion workplace ownership and organizational discipline across the company.
  • Create training programs and certification pathways for leaders and frontline associates.
  • Embed 5S principles into daily management systems and standard operating routines.
  • Recognize and celebrate successes while promoting a culture of continuous improvement.
  • Work with Operations, Plant Leadership, Safety, Quality, Engineering, Maintenance, HR, and Supply Chain teams to align 5S initiatives with safety, reliability, productivity, quality, cost reduction, and employee engagement objectives.

Desired Qualifications

  • Experience within steel manufacturing, metals, pipe and tube, automotive, heavy industrial, or related manufacturing environments.
  • Lean Practitioner, Lean Six Sigma Green Belt, Black Belt, or similar certification.
  • Experience building enterprise operating systems and governance structures.
  • Experience implementing visual factory or visual workplace programs across multiple facilities.

About the Company

Zekelman Industries

Domestic steel pipes and tubes manufacturer

Zekelman Industries is the largest independent maker of steel pipes and tubes in North America, with brands like Atlas Tube, Wheatland Tube, and Western Tube that produce products such as hollow structural sections, piling, mechanical tubes, electrical conduits, and fencing materials in US and Canada. Its products are manufactured domestically and distributed through a network of facilities across the region, enabling next-day delivery to many customers. The company differentiates itself by owning production domestically and operating as a family of specialized brands, which gives it direct control over the supply chain and fast service. Its goal is to provide dependable, domestically produced steel products and rapid service while continually improving facilities and expanding product offerings to meet market needs.

Company size
501-1,000
Company stage
Not listed
Total funding
Not listed
Headquarters
Chicago, IL
Founded
1877

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