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Sonoco

Manufactures consumer, industrial, healthcare packaging

Divisional Maintenance Excellence Manager

Mechanical Maintenance and Reliability EngineeringPosted on Oct 9
Full-timeHartsville, SC, USA$138.3k - $180.8k /yr

About the Job

Requirements

  • A bachelor's degree in Engineering, Mechanical Engineering, Electrical Engineering, Industrial Engineering, Chemical Engineering, or a related technical field is required.
  • Progressive maintenance, reliability, engineering, or manufacturing leadership experience within heavy industry, pulp and paper, forest products, chemicals, metals, or similar asset-intensive environments.
  • Demonstrated success leading multi-site maintenance and reliability improvement initiatives across large manufacturing organizations.
  • Experience developing maintenance excellence systems, reliability programs, and organizational capability.
  • Ability to influence and drive results through plant leadership teams and cross-functional stakeholders.
  • Extensive knowledge of maintenance and reliability best practices, including preventive, predictive, and condition-based maintenance methodologies.
  • Strong understanding of reliability engineering, asset management, root cause analysis, and failure elimination processes.
  • Experience with computerized maintenance management system (CMMS) platforms, maintenance planning and scheduling systems, and reliability analytics.
  • Working knowledge of rotating equipment, power systems, process equipment, utilities, and manufacturing operations.
  • Ability to translate business objectives into actionable reliability and maintenance strategies.
  • Coaching, mentoring, and talent-development capabilities.
  • Ability to work effectively across organizational levels and drive change, standardization, and sustainable operational improvements.

Responsibilities

  • Develop and lead the division-wide maintenance and reliability strategy to support business objectives, operational excellence, and long-term asset sustainability.
  • Establish and maintain standardized maintenance excellence processes, systems, and best practices across manufacturing facilities.
  • Drive implementation of reliability-centered maintenance, predictive maintenance, preventive maintenance, root cause analysis, and asset-management programs.
  • Champion a culture of reliability and continuous improvement throughout the division.
  • Lead initiatives to improve equipment reliability, asset performance, uptime, and overall equipment effectiveness across the division.
  • Analyze reliability performance metrics, identify improvement opportunities, and develop action plans to reduce failures and production losses.
  • Partner with operations, engineering, and plant leadership teams to improve critical asset performance and eliminate systemic equipment issues.
  • Ensure consistent application of reliability engineering principles and failure-elimination methodologies.
  • Establish division-wide maintenance key performance indicators, benchmarks, and performance expectations.
  • Drive improvements in maintenance productivity, work execution, planning and scheduling effectiveness, wrench time, and maintenance cost performance.
  • Lead optimization of maintenance work-management processes, computerized maintenance management system utilization, and workforce effectiveness.
  • Support facilities in achieving operational reliability targets while balancing cost, risk, and asset life-cycle considerations.
  • Serve as the functional leader for Reliability Engineers, Plant Engineers, and Maintenance Managers across the division.
  • Develop succession plans, competency models, career-progression frameworks, and training programs for maintenance and reliability professionals.
  • Coach, mentor, and develop technical leaders to strengthen division-wide maintenance and engineering capabilities.
  • Establish communities of practice and knowledge-sharing forums to accelerate adoption of best practices.
  • Collaborate with engineering and operational leadership to incorporate reliability and maintainability into capital projects and equipment design standards.
  • Support long-range asset-management planning and replacement strategies for critical equipment.
  • Provide technical guidance on major equipment failures, outage planning, and reliability-improvement investments.
  • Evaluate emerging technologies and maintenance tools that enhance operational performance and asset reliability.
  • Partner with plant and division leadership to improve financial performance through enhanced reliability, increased productivity, reduced downtime, and optimized maintenance spending.
  • Develop business cases and prioritize reliability-improvement opportunities to maximize return on investment.
  • Monitor maintenance and reliability performance across the division and communicate results to senior leadership.
  • Promote safety, environmental stewardship, and regulatory compliance.
  • Ensure maintenance and reliability programs support safe operating conditions and effective risk management.
  • Support implementation of maintenance standards that align with company safety and operational requirements.
  • Travel to paper mill, recycling, and converting operations; travel is likely to be 50%-75%.
  • Perform additional duties as assigned.

Desired Qualifications

  • An advanced degree or professional certifications in Reliability Engineering, Maintenance Management, or Asset Management.

About the Company

Sonoco

Manufactures consumer, industrial, healthcare packaging

Sonoco is a global packaging company that manufactures consumer, industrial, healthcare and protective packaging. It produces a range of packaging products and integrated solutions used to protect, present and brand products across many industries, drawing on materials like paper, plastic and metal. Its offerings cover design, conversion and production of packaging that helps brands create unique experiences and maintain product quality from manufacture to shelf. Compared with peers, Sonoco emphasizes scale, geographic reach (34 countries) and end-to-end packaging solutions, plus a track record of recognizing sustainability and social responsibility, including listings in Fortune’s World’s Most Admired Companies and Barron’s 100 Most Sustainable Companies. The company’s stated goal is Better Packaging. Better Life., focusing on sustainable products, services, and programs for customers, employees and communities.

Company size
5,001-10,000
Company stage
IPO
Headquarters
Hartsville, SC
Founded
1899

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