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Thea Energy

Develops fusion power via planar-coil stellarators

Director Mechanical Engineering

Engineering LeadershipConfirmed live in the last 24 hours
Full-timeKearny, NJ, USA

About the Job

Requirements

  • At least 15 years of experience in mechanical engineering, nuclear engineering, or a closely related field, including significant experience with large-scale, high-performance hardware systems.
  • Deep technical knowledge of at least two of the following: structural analysis, thermal-hydraulic analysis, vacuum system design, cryogenic engineering, nuclear engineering, high-heat-flux component design, or manufacturing engineering.
  • Demonstrated experience managing complex, multidisciplinary hardware development programs from concept through fabrication and test.
  • Strong understanding of materials behavior and manufacturing processes for demanding mechanical systems.
  • Proficiency with computer-aided design tools, finite element analysis tools, and product lifecycle management systems.
  • At least a bachelor's degree in mechanical engineering, aerospace engineering, physics, or a related field.

Responsibilities

  • Own the technical baseline for primary and secondary mechanical fusion systems, including requirements, design, development, analysis, verification, manufacturing, commissioning, and operation.
  • Drive system-level trades across relevant performance domains, including thermal, structural, electromagnetic, nuclear, vacuum, and cryogenic performance.
  • Maintain accountability for key performance metrics that define system success.
  • Define and enforce interface controls.
  • Work with core system-level development teams to define requirements.
  • Lead system design and development, addressing the complex three-dimensional non-axisymmetric geometry unique to stellarators.
  • Drive design trades balancing performance, manufacturability, and schedule.
  • Own analysis campaigns to demonstrate system feasibility and adequate margin under all operating conditions, including normal operation, off-normal events, and transients.
  • Partner with manufacturing and fabrication engineering to ensure components can be built, inspected, and assembled within realistic tolerances.
  • Address stellarator-specific fabrication challenges driven by non-axisymmetric geometry and tight tolerance requirements.
  • Own the assembly sequence and integration plan for systems within the overall machine build.
  • Serve as the system-level integrator for system interfaces.
  • Work with Systems Engineering and Configuration Management to define and maintain interface control documents, requirements flow-down, and configuration baselines.
  • Coordinate engineering tools to establish computer-aided design, computer-aided engineering, and product lifecycle management workflows and simulation infrastructure.
  • Make scope and schedule trade-offs, escalating risks and decision points with clear technical rationale.
  • Build, lead, and develop the integrated engineering team across multiple disciplines.
  • Define work packages, priorities, and deliverables across the team.
  • Maintain technical risk registers and drive mitigation plans to closure.
  • Build and maintain a technically rigorous team culture, setting expectations for analysis quality, design rigor, and documentation standards.

Desired Qualifications

  • Computer-aided design proficiency with NX preferred.
  • Finite element analysis proficiency with ANSYS preferred.

About the Company

Thea Energy

Develops fusion power via planar-coil stellarators

Thea Energy develops fusion-based power technology to provide scalable, zero-emission baseload electricity for utilities and heavy industry. Its approach uses a reimagined stellarator with flat, planar superconducting coils controlled by software-defined systems, replacing the traditional complex magnet geometry to lower costs and improve serviceability. Its Eos neutron-source device and Helios commercial power plant concept illustrate a pipeline from research to grid-ready power, backed by DOE milestones and public-private partnerships. The company aims to commercialize fusion as a dependable grid-level energy source and win long-term offtake agreements with utilities and large customers.

Company size
51-200
Company stage
Grant
Total funding
$145.8M
Headquarters
Princeton, NJ
Founded
2022

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