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Commonwealth Fusion Systems

Develops high-temperature superconducting fusion magnets

Manufacturing Engineer

Manufacturing EngineeringPosted on Nov 5
Full-timeDevens, MA, USA

About the Job

Requirements

  • A bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Electrical Engineering, or a related field, or equivalent work experience.
  • At least 5 years of experience in manufacturing or production engineering, ideally supporting complex hardware, test stands, or quality-critical production.
  • Ability to read engineering drawings and technical documentation, including geometric dimensioning and tolerancing (GD&T).
  • Sound judgment on third shift, including making real-time engineering decisions within established guardrails and knowing when to stop work and escalate.
  • Written and verbal communication skills for clear shift handoffs and documentation.
  • Experience with root cause analysis and corrective action processes (RCCA, 8D, or similar), and nonconformance management.
  • Experience with a manufacturing execution system (MES) or electronic work instructions and work orders.
  • Hands-on troubleshooting skills for electromechanical equipment, instrumentation, and data acquisition or controls systems.
  • Ability to coordinate with fellow engineers on shift and manage multiple priorities in a fast-paced, team-oriented environment.
  • Ability to lift up to 50 pounds occasionally.
  • Ability to type, stand, stoop, and sit for extended periods.
  • Completion of required safety training in lockout/tagout, cryogenic safety, and laser and radiation area awareness; lifting is mostly crane-assisted per lift plan.
  • Dedication to safety while mitigating hazards that may include heat, cold, noise, fumes, strong magnets, lead, high voltage, and cryogenics.
  • Willingness to travel occasionally or work required nights, weekends, or on-call.

Responsibilities

  • Provide hands-on manufacturing engineering support for production operations across fabrication, welding, inspection, instrumentation, and cryogenic testing.
  • Troubleshoot process, equipment, and quality issues, and decide when to hold or stop work to protect products and people.
  • Verify and approve work station setups against the process plan, including hardware configuration, tooling, and torque sequences.
  • Disposition nonconformances and lead root cause and corrective action (RCCA) investigations.
  • Maintain work instruction and process plan accuracy in the manufacturing execution system (MES) by redlining steps, resolving blocked operations, and capturing shop-floor lessons in controlled documents.
  • Coordinate with nondestructive testing (NDT), welders, technicians, controls, equipment, analysis, and quality teams to resolve issues quickly and safely.
  • Support product configuration changes, including updates to process plans, tooling, and work instructions.
  • Coordinate coverage and decisions with other third shift engineers to keep work moving.
  • Maintain clear shift handoffs and documentation across all three shifts.
  • Train and support production technicians on work instructions, processes, equipment, and best practices.
  • Drive continuous improvement in throughput, turnaround time, and first-pass quality.
  • Ensure compliance with safety regulations, company policies, and industry standards.

Desired Qualifications

  • Experience with superconducting magnets, high-temperature superconducting (HTS) tape or cable, or cryogenic hardware.
  • Experience with laser or TIG welding processes and weld inspection methods (VT, RT, UT), or NDT certification.
  • Experience running or supporting a cryogenic test stand, or high-current or high-voltage test equipment.
  • Experience with instrumentation such as voltage taps, cryogenic temperature sensors, or fiber optic sensing, and with data acquisition and time-series tools.
  • Experience with Manufacturo, Odoo, Jira, or similar manufacturing execution, quality, and ticketing systems.
  • Experience with NX or similar computer-aided design (CAD) software.
  • Proficiency in work instruction writing, process mapping, and capacity modeling.
  • Familiarity with Python or similar tools for reviewing test data.

About the Company

Commonwealth Fusion Systems

Develops high-temperature superconducting fusion magnets

Commonwealth Fusion Systems builds fusion energy systems that aim to provide clean, affordable power. It designs tokamaks using high-temperature superconducting magnets to make smaller, less expensive machines. Its flagship SPARC is intended to produce net energy, with ARC envisioned as the first commercial fusion power plant. The company collaborates with MIT and focuses on a data-driven, mission-focused path to scalable fusion energy for large energy users.

Company size
1,001-5,000
Company stage
Grant
Total funding
$4B
Headquarters
Harvard, MA
Founded
2018

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