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Mesabi Metallics

Produces DR-grade pellets for EAF steel.

Design Engineer - Piping

Full-TimeUpdated on 9/30/2026
No salary listed
Expert
Bachelor's
Iowa, USA
In Person

About the job

Requirements
  • 10 to 15 years of progressive experience in piping design and engineering within iron ore processing, beneficiation plants, pellet plants, steel manufacturing facilities, or other heavy industrial process plants.
  • Strong knowledge of industrial piping systems, pipe materials, valves, fittings, and support design.
  • Experience with industrial utility systems including water, compressed air, steam, natural gas, slurry, process fluids, and cooling systems.
  • Proficiency in engineering and design software such as AutoCAD Plant 3D, PDMS, E3D, SmartPlant 3D, CAESAR II, Navisworks, or equivalent platforms.
  • Strong understanding of piping stress analysis, flexibility studies, and support design methodologies.
  • Familiarity with material handling systems, slurry pipelines, water systems, compressed air systems, fuel gas systems, and utility piping networks.
  • Experience reviewing fabrication drawings, construction packages, and vendor documentation.
  • Knowledge of United States engineering standards, industrial safety regulations, and environmental compliance requirements.
  • Bachelor’s degree in Mechanical Engineering, Piping Engineering, or a related field.
Responsibilities
  • Develop and review piping layouts, piping general arrangement drawings, isometrics, piping support drawings, and 3D models for industrial process facilities.
  • Prepare and review piping design deliverables including plot plans, equipment layouts, piping routing studies, and material specifications.
  • Coordinate with process engineering teams to ensure piping systems meet process requirements and operational objectives.
  • Review and interpret Process Flow Diagrams, Piping and Instrumentation Diagrams, and equipment data sheets.
  • Perform piping design calculations, pressure drop evaluations, line sizing reviews, and support selection.
  • Coordinate stress analysis activities and review outputs generated using software such as CAESAR II or equivalent.
  • Ensure compliance with applicable codes and standards including ASME B31.1, ASME B31.3, ANSI, API, ASTM, MSS, and relevant local regulations.
  • Participate in model reviews, constructability reviews, HAZOP studies, safety reviews, and design optimization initiatives.
  • Interface with equipment vendors and EPC contractors to review vendor drawings, piping interfaces, and technical documentation.
  • Support procurement activities through preparation of material requisitions, technical specifications, bid evaluations, and vendor document reviews.
  • Resolve piping-related technical issues during engineering, fabrication, construction, and commissioning phases.
  • Conduct site visits and field inspections to verify installation quality and ensure conformance with approved designs.
  • Coordinate with civil, structural, mechanical, electrical, and instrumentation disciplines for integrated project execution.
  • Support project planning, scheduling, cost estimation, and progress monitoring activities.
  • Provide technical guidance and mentorship to junior piping designers and engineers.
  • Participate in commissioning and start-up activities to ensure successful handover to operations.
Desired Qualifications
  • Working knowledge of metallurgical and mineral processing operations is highly preferred.
  • Experience working with EPC contractors and industrial plant construction projects in North America is preferred.

About the company

Mesabi Metallics is building a large-scale iron ore mining and processing plant in Nashwauk, Minnesota, to produce Direct-Reduction (DR) grade iron ore pellets for the Electric Arc Furnace (EAF) steel market. The plant aims to produce 7 million metric tons per year of high-iron, low-impurity DR-grade pellets, enabling domestic supply of feedstock for green steel production and reducing dependence on imported iron ore. The operation uses taconite ore beneficiation and direct-reduced iron processes in a modern pellet plant, serving the EAF segment that prefers energy-efficient, scrap-based steelmaking. The project, led by CEO Joe Broking and COO Larry Sutherland and financed by Essar Group, represents a major private investment in Minnesota and is intended to advance the region’s industrial development, support US steel supply chain security, and align with decarbonization goals through increased use of DR-grade pellets and potential green-steel pathways.

Company Size

51-200

Company Stage

Debt Financing

Total Funding

$1.4B

Headquarters

Minnesota

Founded

2008

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Simplify Jobs

Simplify's Take

What believers are saying

  • September 2026 startup began production blasting and operational ramp toward first pellets.
  • More than 1,500 construction workers and 200 employees signal heavy on-site execution momentum.
  • Macquarie and Breakwall commitments, plus up to $10 billion EXIM support, de-risk expansion.

What critics are saying

  • Cleveland-Cliffs still controls disputed leases after Minnesota’s 2023 award, constraining mine life.
  • Mesabi needs faster permitting and better incentives before committing the Iowa steel complex.
  • Essar’s 2016 bankruptcy history makes a financing or execution failure existential for 2030 plans.

What makes Mesabi Metallics unique

  • First U.S. new iron ore mine in fifty years, with DR-grade pellet specialization in Nashwauk.
  • Vertical integration links Minnesota ore to Iowa steelmaking, reducing dependence on imported feedstock.
  • EXIM approved a $770 million direct loan, validating Mesabi’s strategic supply-chain positioning.

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Benefits

Health Insurance

401(k) Retirement Plan

401(k) Company Match

Disability Insurance

Life Insurance

Paid Vacation

Paid Holidays

Growth & Insights and Company News

Headcount

6 month growth

↓ -2%

1 year growth

↓ -2%

2 year growth

↓ -2%
The Economic Times
Sep 30th, 2026
Essar-backed Mesabi Metallics to set up $15-billion steel plant in US.

Essar-backed Mesabi Metallics to set up $15-billion steel plant in US. ET Bureau Last Updated: Sep 30, 2026, 12:02:00 AM IST Mesabi Metallics will use iron ore for the Iowa plant from its mine in Minnesota, which was recently operationalised. The company has invested nearly $3 billion in this iron ore mine at Nashwauk in the state, which is the first new mine in Minnesota in five decades. This combined $18 billion investment is the largest single-location investment for steel in the country. MUMBAI: Essar Group-backed Mesabi Metallics is setting up the largest steel complex in the US with $15-billion investment, the company said on Tuesday. The Ruia family-owned Essar Group, once among the largest producers of flat steel in India, will set up the steel plant in Iowa with a capacity to produce 10 million tonnes of steel each year. Mesabi Metallics will use iron ore for the Iowa plant from its mine in Minnesota, which was recently operationalised. The company has invested nearly $3 billion in this iron ore mine at Nashwauk in the state, which is the first new mine in Minnesota in five decades. This combined $18 billion investment is the largest single-location investment for steel in the country. "This steel will be mined, melted, and made right here in the USA, which is something very unusual," US President Donald Trump said in a briefing late Monday. "This is a tremendous investment...the plant will produce some of the highest quality, most affordable steel anywhere in the world," he said. In 2018, Trump imposed 25% tariffs on steel imports, which were doubled to 50% in 2025, when Trump returned for his second term. "Our steel industry is roaring back to life. Everyone is building their plant here because they don't want to pay tariffs," Trump said. Direct-reduction grade iron ore pellets produced at Mesabi Metallics' mine in Minnesota will feed the steel complex in Iowa, where steel will be produced using an electric arc furnace. This method of producing steel emits lower carbon emissions compared to the traditional blast furnace route, which uses coking coal. "We are building a fully integrated steel business from the ground up, connecting Minnesota's world-class iron ore resources with steelmaking in Iowa to produce 100% American steel," Rewant Ruia, chairman of Mesabi Metallics, said. Read More News on

Realtynmore
Sep 30th, 2026
Trump announces $18B Mesabi Metallics investment for integrated US steel company

Essar-backed Mesabi Metallics will invest $18 billion to establish a fully integrated American steel company, President Donald Trump announced. The project links an iron ore mine in Minnesota's Mesabi Iron Range with a steel production complex in Iowa. The investment comprises a $15 billion integrated Iowa steel complex and a $3 billion iron ore mine and pelletising facility in Nashwauk, Minnesota — the first new iron ore mine built in the US in 50 years. The facility will use direct-reduced iron and electric arc furnace technologies to reduce energy usage and carbon emissions compared to traditional blast furnaces. Combined operations are expected to create thousands of construction and permanent jobs, generating an estimated $95 billion in economic output over its first decade of operations.

India Business Journal
Sep 30th, 2026
Essar Group re-enters steel after seven years with a $15-billion US plant.

Essar Group re-enters steel after seven years with a $15-billion US plant. Corporate. US President Donald Trump announced on Monday that the Essar Group would build a $15-billion steel plant in Iowa, describing it as the "largest steel plant" in American history. Mr Trump made the announcement at the Oval Office alongside Essar Group Co-Founder Ravi Ruia and his son Rewant Ruia, the chairman of the group's US-based subsidiary Mesabi Metallics. "Today, we're thrilled to announce that Mesabi Metallics will be building the largest steel plant in American history in the great State of Iowa," Mr Trump said. The US plant marks the Essar Group's re-entry into the steel sector, seven years after it had officially exited its flagship Essar Steel India business in December 2019. ArcelorMittal and Nippon Steel had then acquired debt-ridden Essar Steel for Rs 42,000 crore through the Insolvency and Bankruptcy Code's resolution process. Mesabi Metallics, a Minnesota-based company owned by the Essar Group, is expected to begin production at the plant in 2030. The facility is projected to produce about 10 million tonnes of steel annually and create up to 1,750 permanent jobs in Iowa, according to the White House. The project will be supplied with iron ore from a new $2.5-billion mine developed by Mesabi Metallics in Minnesota's Mesabi Iron Range. The mine is expected to produce around 7.5 million tonnes of iron ore annually and create about 350 jobs. eMAGAZINE more. Follow US. IBJ CHATBOX More. Ibj top institute - mgm global. * Sep 30, 2026 * Sep 29, 2026 * Sep 28, 2026 * Sep 27, 2026 * Sep 26, 2026

Fox Business
Sep 29th, 2026
US announces $15B Iowa steel plant as Trump's tariff strategy takes shape

President Trump announced a $15 billion steel plant project in Iowa with Mesabi Metallics, which will eventually produce up to 10 million tonnes of steel annually. Once completed, it would become the largest steel production facility in the US. Kevin Dempsey, CEO of the American Iron and Steel Institute, said tariff protections are giving companies confidence to invest private capital in new American steel mills. Federal tariffs helped reduce foreign steel imports from 44 million tonnes in 2014 to 25 million tonnes last year. The project will use iron ore from the company's recently opened Minnesota mine. Dempsey noted the US moved up to become the world's third-largest steel producer last year, surpassing Japan.

MarketScreener
Sep 29th, 2026
Oil Prices Reverse Gains as Gulf Crude Exports Recover - commodities roundup.

Oil Prices Reverse Gains as Gulf Crude Exports Recover - commodities roundup. Published on 09/29/2026 at 12:23 pm EDT MARKET MOVEMENTS: -Brent crude oil is down 1.6% at $103.66 a barrel. -European benchmark gas is down 1% at 68 euros a megawatt-hour. -Copper futures are down 0.3% at $14,430 a metric ton. -Gold futures are up 0.5% at $4,187.70 a troy ounce. TOP STORY: Oil Prices Reverse Gains as Gulf Crude Exports Recover Oil prices reversed gains from earlier Tuesday as investors weighed signs of recovering crude supplies from major Middle Eastern producers against uncertainty around U.S.-Iran ceasefire efforts. Front-month November Brent crude futures fell 1.8% to $103.43 a barrel, while the December contract declined 1.8% to $96.11. The November Brent contract expires Tuesday, with December set to become the front-month contract. West Texas Intermediate fell 2.2% to $90.61 a barrel. Shell to Double Production Capacity at LNG Canada British energy major Shell said it would double production capacity at its LNG Canada facility in British Columbia as it bets on growing gas demand in Asia. Shell said Tuesday that it would build two additional liquefaction plants to double production capacity to 28 million metric tons a year. Pentagon Joins $134 Million Raise for Startup to Make U.S. Iron for Rare-Earth Magnets Hertha Metals, a steel startup planning to produce high-purity iron for U.S.-made rare-earth magnets-essential to F-35 jet fighters and missile-guidance systems-has closed a $133.65 million Series A round that includes a $65 million equity investment from the U.S. government, its chief executive officer said. The financing comes amid the Trump administration's multibillion-dollar campaign to loosen China's stranglehold on minerals vital to U.S. defense and advanced technologies, which has included ramping up support for domestic rare-earths and magnet projects. Mesabi Metallics Plans to Build $15 Billion Steel Mill in Iowa President Trump and executives from Mesabi Metallics unveiled a plan to build a $15 billion steel mill in Iowa, the WSJ's Bob Tita and Alex Leary write. Mesabi, a part of Indian conglomerate Essar Group, recently opened the first iron-ore mine in Minnesota in 50 years. Steelmaking at the Iowa plant could begin in 2030, according to a White House official, who said it could support more than 1,700 jobs. MARKET TALKS: Grains Drop as Fresh News Dries Up - Market Talk 1134 ET - CBOT grain futures are mixed, with corn and wheat turning lower after starting the day higher. A lack of substantive deliverables from last week's U.S.-China summit appears to be keeping a lid on grain futures. "There isn't much happening, which is to say, we are not feeding any bulls this morning," says Charlie Sernatinger of Marex in a note. The next big potential source of news may come from Wednesday's quarterly stocks report from the USDA, which analysts think could be a surprise mover of futures this week. CBOT corn is down 0.4%, soybeans are up 0.6%, and wheat falls 0.4%. ([email protected]) Cattle Extends Consolidation Period - Market Talk 1005 ET - Live cattle futures continue to head lower, extending what livestock traders say is a consolidation period for the CME contract. The most-active contract is down 0.1% early in trading. "Live cattle and feeder cattle futures have been in a consolidation pattern for nearly a week," says Naomi Blohm of Total Farm Marketing in a note. Also notable is the detection of New World screwworm in Brewster County, Texas, the first detection of the disease via a fly caught in a flytrap since the disease was first detected in the U.S. in June. Lean hog futures are up 0.5%. ([email protected]) Crude Oil Lower As Saudi Arabia Resumes Red Sea Oil Exports - Market Talk 0926 ET - The restart of the East-West pipeline in Saudi Arabia and the resumption of Red Sea oil exports has crude oil futures down 2% to $90.74 a barrel. This and oil tanker movement seen on the Strait of Hormuz are weighing on crude, although sentiment that any major developments in the U.S.-Iran conflict will wait until after November's midterm elections is expected to limit downward momentum, says Ritterbusch and Associates in a note. Brent crude falls 1.9% to $103.24 a barrel. ([email protected]) Corn and Soybeans Bounce as Harvest Progresses - Market Talk 0917 ET - Corn and soybean futures on the CBOT are rebounding from the weakness of recent days, this as the rate of harvesting in the U.S. hews closely to recent norms. In its Crop Progress report, the USDA says 18% of the U.S. corn crop is harvested, versus 17% at this time last year. For soybeans, its 17% harvested, versus 18% at this time last year. Both are on track with the 5-year average, but behind where analysts anticipated they would be, says Doug Bergman of RCM Alternatives in a note. Even so, the report's data may not support corn and soybeans for long. "The extended forecast looks better for harvest with a lot of supply expected to come on the market in the coming weeks," says Bergman. ([email protected]) Oil Falls as Gulf Crude Exports Picture Brightens - Market Talk 1205 GMT - Oil prices retreat on signs of recovering crude exports from major Middle Eastern producers, with Brent crude below $105 a barrel. In afternoon European trading, front-month Brent futures for November are down 1% to $104.19 a barrel, while the December contract falls 1.4% to $96.49 a barrel. The U.S. oil gauge WTI is down 1.5% to $91.18 a barrel. In September, crude exports from the Gulf region reached 80% of prewar levels, according to data from Kpler. Meanwhile, Saudi Arabia resumed exporting oil via its East-West pipeline after repairing damage caused by drone strikes, pointing to an improving supply situation. "The fact that oil prices remain so high is likely due to market participants' scepticism that, given the tense atmosphere between the parties to the conflict, this high level of market supply will be sustainable," says Barbara Lambrecht, commodity analyst at Commerzbank. ([email protected]) Palm Oil Ends Lower, Tracking Rival Oils' Losses - Market Talk 1009 GMT - Palm oil prices ended lower, tracking losses of competing vegetable oils, said David Ng, a trader at Kuala Lumpur-based Iceberg X. Continued concerns over rising inventories in Malaysia amid improving production also weighed on palm oil's prices, Ng said. He pegs the support and resistance levels for palm oil at 4,550 ringgit a ton and 4,700 ringgit a ton, respectively. The Bursa Malaysia Derivatives contract for December delivery ended 38 ringgit lower at 4,626 ringgit a ton. ([email protected]) Gold, Silver Gains Likely Limited by Fed in 'Inflation-Fighting Mode' - Market Talk 0908 GMT - Short-term price gains in gold and silver will likely be limited as long as the Federal Reserve "remains in inflation-fighting mode," Julius Baer's Carsten Menke writes. Rising U.S. bond yields have pressured the precious metals' prices, which Menke says is due to the real-yield component. This likely reflects the U.S. economy's strength, which could fuel fears of further Fed rate hikes, says the next generation research head. Still, precious metals' decline could be limited, as he expects the Fed to raise rates less frequently than currently priced into money markets. A higher rate environment typically weighs on nonyielding assets like gold. Spot gold rises 0.7% to $4,140.47 a troy ounce. ([email protected]) Silver Still Under Pressure After Selloff - Market Talk 0739 GMT - Silver remains under pressure after Monday's selloff, with futures around $61 an ounce. Higher U.S. Treasury yields and a stronger dollar are weighing on the non-yielding metal by increasing its opportunity cost and making it more expensive for overseas buyers. Expectations for another U.S. rate hike in October are adding to the pressure. However, the longer-term supply outlook remains supportive, says Naeem Aslam from Zaye Capital Markets, with silver heading for a sixth consecutive annual deficit and limited mine-supply growth. Industrial demand remains a key risk, particularly as China's industrial profit growth slowed, while silver's use in solar, electronics and manufacturing leaves it sensitive to global economic conditions. "If yields soften and the dollar weakens, silver could find support quickly, but if both stay elevated, the market may continue testing lower technical levels before any durable recovery develops," Aslam says. ([email protected]) Copper Slips With China's Demand Signals in Focus - Market Talk 0739 GMT - Copper falls in early European trading, with three-month LME futures down 0.5% to $14,407 a metric ton. The metal is being pulled between "weaker near-term macro demand signals and increasingly supportive policy and supply fundamentals," says Naeem Aslam from Zaye Capital Markets. China's planned infrastructure spending could support demand, but property investment remains weak. On the supply side, slower Chinese refined output, maintenance shutdowns and potential Chilean mine strikes are tightening the market, while inventories remain low. Meanwhile, higher global yields and a stronger dollar add to pressure. Traders now await upcoming Chinese and U.S. economic data for more clues on demand trends. "The direction of copper will increasingly depend on whether real Chinese infrastructure demand begins absorbing constrained supply faster than higher rates and a strong dollar suppress commodity risk appetite," Aslam says. ([email protected]) Gold Ticks Higher But Remains Below $4,200 on Fed Rate-Hike Bets - Market Talk (MORE TO FOLLOW) Dow Jones Newswires 09-29-26 1222ET (C) Dow Jones - 2026