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Novelis

Produces flat-rolled aluminum; recycles aluminum globally

EMRA Leader

Mechanical Maintenance and Reliability EngineeringUpdated on Nov 14
Full-timeGuthrie, KY, USANo salary listedIn-person

About the Job

Requirements

  • A bachelor's degree in Electrical, Controls, Automation, Mechanical, or a related Engineering field is required.
  • At least 5 years of engineering experience, including management or leadership responsibility, is required.
  • Proficiency with Microsoft Word, Excel, PowerPoint, Project, and relevant engineering and maintenance systems is required.
  • Ability to develop technical specifications and facilitate bids from contractors and suppliers is required.
  • Strong understanding of recycling, remelt, material recovery, and associated process fundamentals is required.
  • Working knowledge of AutoCAD, including the ability to review and make minor changes to drawings, is required.
  • Ability to diagnose and perform root cause analysis on equipment, automation, and process issues in an industrial environment is required.
  • Strong knowledge of reliability principles, including developing and optimizing preventive and predictive maintenance strategies, is required.
  • Knowledge of engineering and diagnostic tools such as vibration analysis, lubrication analysis, thermography, motor circuit analysis, and other condition-monitoring technologies is required.
  • Demonstrated ability to lead projects and administer capital expenditure budgets is required.
  • Fundamental understanding of financial analysis and business-case development for project justification is required.
  • Experience leading engineering and maintenance teams in a heavy industrial or manufacturing environment is required.
  • Working knowledge of computerized maintenance management systems, such as SAP PM or an equivalent system, is required.
  • Understanding of process safety management principles and risk-based maintenance strategies is required.
  • Demonstrated experience applying lean manufacturing, continuous improvement, or reliability-centered maintenance methodologies is required.
  • Demonstrated understanding of combustion systems, melting, casting, material handling, environmental control equipment, and utility systems within a recycling or metals manufacturing environment is required.

Responsibilities

  • Lead engineering, maintenance, reliability, and technical teams in planning, scheduling, and maintaining installed and new assets.
  • Ensure maintenance and engineering work is properly scoped, planned, and scheduled to minimize equipment and process downtime.
  • Ensure engineering and maintenance issues affecting employee safety, process safety, and environmental performance are addressed promptly and effectively.
  • Provide and maintain equipment that can be operated and serviced safely and ergonomically.
  • Lead projects to install, upgrade, or modify Recycle Center assets, utilities, and infrastructure.
  • Partner with local maintenance teams and corporate reliability resources to develop maintenance strategies that improve asset availability and support high performance.
  • Define, document, and maintain equipment reliability requirements, criticality rankings, and asset strategies.
  • Lead the Recycle Center in automation, controls, instrumentation, and industrial technical systems.
  • Improve the efficiency, reliability, cybersecurity, and maintainability of automation and control systems.
  • Assess, analyze, monitor, and improve recovery, throughput, quality, and equipment performance.
  • Identify and evaluate opportunities for capital investment, reliability improvement, cost reduction, and risk mitigation.
  • Ensure projects are delivered safely, on schedule, within scope, and within approved cost parameters.
  • Develop and manage the repair and maintenance budget.
  • Lead the capital project process and maintain a five-year capital expenditure plan.
  • Develop engineering, maintenance, reliability, and automation talent through coaching, succession planning, training, and performance management.
  • Lead the development and execution of predictive and preventive maintenance programs to improve equipment reliability, reduce unplanned downtime, and lower maintenance costs.
  • Lead outage planning and execution to ensure safe, efficient, and cost-effective completion of maintenance and capital work.
  • Lead contractors and service providers to ensure safe work practices, quality execution, and compliance with company standards.
  • Ensure effective use of maintenance management systems, asset records, maintenance planning processes, and reliability reporting tools.

Desired Qualifications

  • A master's degree in Electrical, Controls, Automation, Mechanical, or a related Engineering field and/or P.E. certification is preferred.

About the Company

Novelis

Produces flat-rolled aluminum; recycles aluminum globally

Novelis produces flat-rolled aluminum products and is the world’s largest aluminum recycler. It creates aluminum sheets and plates for aerospace, beverage cans, automotive, and high-end markets through an integrated network of rolling mills and recycling facilities worldwide, using scrap and primary material to make consistent, high-quality products. It differentiates itself by its global scale and the integration of rolling and recycling across multiple regions, plus a strong focus on health, safety, and community partnerships. Its goal is to be the leading global provider of flat-rolled aluminum and aluminum recycling solutions, delivering reliable, sustainable products worldwide.

Company size
5,001-10,000
Company stage
Debt Financing
Total funding
$2.2B
Headquarters
Zurich, Switzerland
Founded
2005

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