Mechanical Design Engineer - Material Handling

About Mesabi Metallics

When you join the team at Mesabi Metallics, you become part of a pioneering group advancing sustainable mining practices and driving innovation in the iron ore industry. Our commitment extends to providing a safe work environment, supporting environmental stewardship and generating value for all stakeholders. You will be joining us at a pivotal moment in Minnesota’s mining history: Mesabi Metallics’ cutting-edge iron ore mining and pelletization project is currently under construction. Once completed, it will mark the first new mine and pellet plant in Minnesota in nearly 50 years.

More importantly, you'll be immersed in a positive, supportive work environment that values your contributions and fosters your professional growth. Our culture is shaped by our core values which are sustainability, integrity, inclusivity, innovation, teamwork, determination and performance, and our employees are empowered to make a difference every day.

At Mesabi Metallics, you are part of a legacy of excellence, playing a key role in shaping the future of global infrastructure and industry.

Position Summary

Mesabi Metallics is seeking an experienced Design Engineer specializing in Mechanical Material Handling systems, responsible for overseeing the design engineering activities related to bulk material handling equipment /system for steel industry projects, including iron ore mining, beneficiation, pelletization, and downstream iron & steel making. The incumbent ensures efficient, reliable material flow systems that optimize productivity while maintaining the highest standards of safety.

Job Responsibilities

• Lead design, engineering, and execution of mechanical material handling equipment / systems including conveyors, feeders, stackers, reclaimers, crushers, hoppers, silos, and transfer stations.
• Develop technical specifications, datasheets, layout and detail drawings for material handling systems ensuring compliance with project requirements and industry standards.
• Review and approve vendor drawings, equipment datasheets, and fabrication processes.
• Perform equipment selection, capacity calculations, and layout optimization to meet operational and throughput targets.
• Coordinate with civil, structural, electrical, and automation teams for integrated project delivery.
• Support procurement, installation supervision, testing, and commissioning activities on site.
• Conduct troubleshooting and root cause analysis for material handling equipment during construction and operation.
• Ensure compliance with safety standards (OSHA), environmental regulations, and company policies.
• Prepare project reports, technical documentation, status updates and as-built drawings.
• Collaborate with contractors, vendors, and regulatory authorities to ensure quality and timely execution.
• Mentor junior engineers and facilitate technical knowledge sharing.

Skills and Qualifications

• 7 to 15 years of hands-on experience in mechanical engineering focusing on material handling systems within steel, mining, or bulk material industries.
• Strong knowledge of mechanical design and operation of conveyors (belt, chain, screw), crushers, feeders, stackers, and reclaimers.
• Proficient in CAD software (AutoCAD, SolidWorks) and material handling simulation tools.
• Familiarity with industry standards (CEMA, ASME, ASTM) and safety regulations.
• Experience with EPC/EPCM project execution and vendor management.
• Excellent problem-solving, communication, and project management skills.
• Ability to work effectively in multidisciplinary project teams.
• Professional Engineer (PE) certification or equivalent.
• Knowledge of bulk material flow dynamics and equipment maintenance.
• Experience with condition monitoring and reliability engineering.
• Familiarity with automation and control systems used in material handling.
• Exposure to project scheduling and cost control tools (Primavera, MS Project).

Education

• Bachelor's degree in Mechanical Engineering or related Field.

Physical Requirements

• This position is a mixture of field work and office duties. Field work will be conducted daily throughout the year so exposure to the elements (rain, snow, cold, heat, etc) is to be expected. The office duties will require work in front of a laptop, desk, and phone.

Salary Range:

• $120,000 - $150,000 annually, depending on experience and qualifications.

Benefits:

• Health Insurance: Comprehensive medical and dental coverage with an HSA option.
• Retirement Plan: 401(k) with 4% company match.
• Lincoln STD, LTD, & Life Insurance: Coverage provided by Mesabi Metallics.
• Paid Time Off (PTO):
  • 0-3 Years: 96 hours per year. 
• Plus 9 paid holidays and 2 floating holidays.

Mesabi Metallics Company LLC is an equal opportunity employer and values diversity in the workplace. We are committed to creating an inclusive environment where all employees feel valued, respected, and empowered to contribute to our success.