V

Vulcan Elements

Manufactures NdFeB magnets for defense, EVs

Senior Manager - Metallization Operations

Full-TimeUpdated on 10/23/2026
No salary listed
Expert
Bachelor's
Benson, NC, USA
In PersonRole begins in Durham, NC and is expected to move to Benson, NC when the new facility is complete.
Manufacturing & Production Operations

About the job

Requirements
  • A bachelor's degree in Materials Science, Metallurgical Engineering, Chemical Engineering, Chemistry, or a related technical discipline.
  • At least 8 years of experience in metallurgical, chemical/process, or heavy industrial manufacturing, including at least 5 years leading production teams in a continuous or multi-shift operating environment.
  • A strong technical foundation in high-temperature metallurgical or process operations, including understanding process chemistry, thermal and electrical systems, material and yield balances, process controls, and drivers of operating variation.
  • Demonstrated ownership of greenfield or major-expansion commissioning and process qualification, from design and equipment acceptance through installation, startup, operating stabilization, and rate ramp.
  • Demonstrated ability to build and develop an operations organization, including workforce planning, hiring, technical training, operator qualification, standard work, and frontline supervisor development.
  • Strong command of manufacturing quality systems and structured problem solving, including root-cause analysis, process capability/statistical control, KPI development, and corrective action.
  • Direct accountability for safety and environmental performance in a heavy industrial or process environment, including lockout/tagout, high-temperature hazards, electrical safety, chemical/gas handling, and operating compliance.
  • Operating budget ownership with demonstrated cost control, and experience partnering with engineering teams on capital projects, automation, or significant equipment upgrades.
  • Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.
  • Regular presence on the production floor and ability to navigate all areas of the facility; ability to climb stairs, stand and walk for extended periods, and work in hot, humid, or noisy environments.
  • Ability to use personal protective equipment, including respirators; complete required fit testing; wear appropriate PPE for assigned tasks; follow safety policies, procedures, and regulatory requirements; and respond safely to changing production-environment conditions.
Responsibilities
  • Own Metallization Operations startup end to end, from design review and factory acceptance testing through installation, site acceptance, commissioning, process qualification, and rate ramp.
  • Partner with Manufacturing Engineering, Process Technology, Capital Execution, Automation and Digital Manufacturing, Maintenance, and EHS on equipment configuration, layout, material flow, operator access, controls and instrumentation, sampling, maintainability, and off-gas/environmental systems; serve as the operations acceptance authority for equipment turnover.
  • Build the commissioning and training plan with technical teams and equipment suppliers, involving supervisors and technicians early in factory acceptance testing, installation, and startup so the operating organization develops capability before turnover.
  • Drive the ramp from first metal to stable full-rate operation, sequencing equipment and cell startup against the commissioning schedule and using operating data to close gaps in safety, yield, quality, availability, and energy performance.
  • Design the Metallization Operations organization for continuous multi-shift operation, including the staffing model, span of control, supervisor and shift-lead structure, technician coverage, technical support interfaces, and daily floor leadership model; build the headcount plan backward from commissioning and ramp needs.
  • Recruit, onboard, and develop the team in phases; define technician roles, progression and cross-training requirements, qualification standards, shift handoff routines, and frontline leadership expectations so the organization can safely own the process at turnover.
  • Partner with EHS on job hazard analysis, pre-startup safety review, and operating procedures for high-temperature process equipment, high-current electrical systems, molten salts and metal, fumes and gases, chemical handling, lockout/tagout, and upset conditions before equipment is energized.
  • Establish environmental operating controls and shift routines for air-emissions controls, waste streams, chemical handling, inspections, near-miss reporting, and abnormal-condition response to ensure effective and compliant operations.
  • Own the area's operating metrics: throughput, yield and metal recovery, quality, availability/overall equipment effectiveness, specific energy consumption, and key consumable performance; establish measurement methods, data capture, and loss taxonomy before startup.
  • Drive stable process control and product consistency with Process Engineering and Quality, including critical process parameters, chemistry and purity checks, sampling plans, statistical monitoring, material disposition, and escalation limits.
  • Lead structured problem solving on recurring losses in cell stability, yield, downtime, energy use, and consumable life; partner with Maintenance and Engineering to turn startup lessons into reliability improvements and standard work.
  • Own the Metallization Operations operating expense budget, including direct and indirect labor, electricity, process consumables, electrodes and cell materials, gases and chemicals, maintenance consumables, waste handling, and operating supplies.
  • Build the area cost model and headcount plan through commissioning and ramp; manage to the plan with monthly variance explanations, corrective actions, and updated resource forecasts.
  • Manage energy and process-consumable performance as cost levers, including supplier strategy, inventory, consumption rates, useful life, and cost per unit of metal produced.
Desired Qualifications
  • Direct experience with rare earth metallization, molten-salt electrolysis, nonferrous reduction/refining, or comparable electrochemical metal production.
  • Experience in steelmaking, melting and casting, or another high-temperature continuous metallurgical operation with transferable startup and process-control experience.
  • Greenfield plant startup experience with international equipment suppliers, factory acceptance testing, automation/robotics integration, or major process-technology deployment.
  • Experience with environmental compliance and operating controls for metallurgical processes, including air-emissions systems, process waste streams, and chemical management.
  • Experience deploying manufacturing execution systems, historian/shop-floor data collection, advanced process monitoring, or other digital manufacturing systems; Lean or Six Sigma experience is a plus.

About the company

Vulcan Elements makes high-performance NdFeB magnets in the United States to secure a domestic supply of magnetics. Its core product is sintered NdFeB magnets used in electric motors for electric vehicles, defense, aerospace, wind turbines, and other technologies. The company sources all materials and equipment from the U.S. or allied nations to ensure traceability and national security. Its goal is to scale from pilot production to hundreds, then thousands of metric tons per year, reshoring magnetics manufacturing in the U.S. to support energy transition and technological sovereignty.

Company Size

51-200

Company Stage

Debt Financing

Total Funding

$690.2M

Headquarters

Durham, North Carolina

Founded

2023

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Simplify's Take

What believers are saying

  • September 2026 Army drones deal becomes Vulcan's 10th Defense Department contract.
  • North Carolina fast-tracked Vulcan's power line on August 31, 2026, cutting infrastructure delays.
  • Reuters said July 10, 2026 Vulcan's $620 million Pentagon loan stayed on track.

What critics are saying

  • House Democrats probe Vulcan's September 2025 1789 investment and December 2025 Pentagon loan.
  • North Carolina utilities bottlenecks can still delay Benson's 2027 ramp despite fast-tracked permits.
  • China's magnet scale and cost advantage crush Vulcan unless Benson ships before January 2027.

What makes Vulcan Elements unique

  • September 23, 2026 Army SkyFoundry award validates domestic NdFeB quality and defense pull.
  • Vulcan's 2025 Durham pilot plus Benson megafactory creates vertically integrated U.S. magnet capacity.
  • The March 24, 2026 Ucore partnership secures allied feedstock beyond Chinese supply chains.

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Benefits

  • Health Insurance
  • Dental Insurance
  • Vision Insurance
  • Unlimited Paid Time Off
  • Flexible Work Hours
  • Hybrid Work Options
  • Stock Options
  • Company Equity
  • Wellness Program
  • Mental Health Support
  • Phone/Internet Stipend
  • Home Office Stipend

Growth & Insights and Company News

6 month growth

35%

1 year growth

24%

2 year growth

11%
The Quantum Insider
Oct 21st, 2026
Vulcan Elements, UNC team up to improve rare earth magnets.

Vulcan Elements, UNC team up to improve rare earth magnets. Insider Brief * Vulcan Elements is partnering with the North Carolina Collaboratory and UNC-Chapel Hill to develop higher-performance rare earth magnets for defense and commercial applications. * Supported by a $600,000 research award, the team will use quantum-mechanical simulations to predict how atomic-level changes affect magnetic properties. * Vulcan's factory under construction in Benson, North Carolina, is planned to produce 10,000 metric tons of magnets annually and create 1,000 manufacturing jobs. Vulcan Elements, an American rare earth magnet manufacturer, today announced a partnership with the North Carolina Collaboratory to advance the development of high-performance rare earth magnets for critical defense and commercial technology applications. The collaboration brings together Vulcan Elements and leading scientific expertise at the University of North Carolina at Chapel Hill (UNC-Chapel Hill), where research led by chemistry professor Yosuke Kanai, PhD, will develop a novel analytic capability using quantum-mechanical simulations to predict with significant accuracy how changes at the atomic level affect magnetic properties, ultimately setting a new standard for Vulcan's magnetic performance. The partnership represents a convergence of two research fields that are foundational to national security and the future economy: rare earth magnets and quantum mechanics. The research will pair Kanai's more than 25 years of experience in computational materials research with Vulcan Elements' expertise in manufacturing rare earth magnets. The Collaboratory is supporting the partnership through a $600,000 research award, helping support the application of UNC-Chapel Hill's scientific expertise to advance rare earth magnet innovation. Established by the North Carolina General Assembly in 2016, the Collaboratory works with academic experts across the state to transform research into practical applications for the benefit of North Carolina. Since its inception, the Collaboratory has managed more than $300 million in state appropriations and supported more than 800 research projects. "This collaboration with the University of North Carolina at Chapel Hill reflects Vulcan Elements' commitment to driving the next generation of magnetics innovation and fostering the American magnetics workforce," said John Maslin, Vulcan Elements' CEO. "This collaboration is a model for the kind of public-private partnerships that this nation needs: generating cutting-edge breakthrough technologies and translating them into real-world manufacturing capabilities that deliver for our economy and national security." "Rare earth magnets are increasingly important to our national security and economy, and North Carolina has an opportunity to play a meaningful role in this growing sector," said Jeff Warren, PhD, executive director of the NC Collaboratory. "This partnership is exactly the kind of work the Collaboratory was created to support when we were established by the NC General Assembly - connecting world-class research expertise in our state with industry in order to solve real-world challenges. By bringing Dr. Kanai's computational research together with Vulcan's synthesis and manufacturing capabilities, we can help advance innovation that has implications well beyond the laboratory." The collaboration comes as demand for rare earth magnets is rapidly growing across industries vital to national security and economic competitiveness. Rare earth magnets are required components in critical technologies from semiconductor fabrication, robotics, and automobiles to drones, satellites, and virtually every military system. For decades, the United States has been reliant on China for these magnets. Today, China produces up to 98% of the global supply. To its knowledge, Vulcan is the only rare earth magnet company in the world that is decoupled from China - down to the material, technology, software, IP, and ownership. The partnership with UNC-Chapel Hill advances this mission by bolstering a robust magnetics and manufacturing workforce. It also highlights Vulcan's commitment to innovating and leveraging advanced capabilities in order to develop leapfrog technologies and deliver the highest performance at competitive prices. Vulcan Elements' Benson, North Carolina, manufacturing facility, currently under construction, will be the cornerstone of a domestic rare earth magnet supply chain and the largest rare earth magnet factory outside of China. The 1.1 million-square-foot facility will have an annual capacity of 10,000 metric tons of magnet production and will supply magnets for critical defense systems, semiconductor fabrication, robotics, drones, AI infrastructure, automobiles, and other strategic technologies and sectors of the American economy. The project will create 1,000 manufacturing jobs in North Carolina while reshoring an essential capability that has been controlled and weaponized by America's competitors for decades. Matt Swayne. With a several-decades long background in journalism and communications, Matt Swayne has worked as a science communicator for an R1 university for more than 12 years, specializing in translating high tech and deep tech for the general audience. He has served as a writer, editor and analyst at The Quantum Insider since its inception. In addition to his service as a science communicator, Matt also develops courses to improve the media and communications skills of scientists and has taught courses. [email protected] Stay Ahead of Quantum Get the latest research, company news, and market intelligence every week. More in Research

PR Newswire
Oct 20th, 2026
Vulcan Elements and NC Collaboratory back UNC-Chapel Hill rare earth magnet research with $600K

Vulcan Elements, an American rare earth magnet maker, has partnered with the North Carolina Collaboratory to develop high-performance magnets for defence and commercial uses. The Collaboratory is backing the work with a $600,000 research award. Research at the University of North Carolina at Chapel Hill, led by chemistry professor Yosuke Kanai, will use quantum-mechanical simulations to predict how atomic-level changes affect magnetic properties. China produces up to 98% of the global supply of rare earth magnets. Vulcan says it is the only company in the world fully decoupled from China. Its Benson, North Carolina, factory is under construction. The 1.1 million-square-foot site will produce 10,000 metric tons of magnets a year and create 1,000 jobs.

PR Newswire
Sep 23rd, 2026
U.S. Army competitively selects Vulcan Elements to supply high-performance rare earth magnets for SkyFoundry drone initiative.

U.S. Army competitively selects Vulcan Elements to supply high-performance rare earth magnets for SkyFoundry drone initiative. Sep 23, 2026, 08:30 ET Award recognizes Vulcan's proven domestic rare earth magnet manufacturing capability DURHAM, N.C., Sept. 23, 2026 /PRNewswire/ - Vulcan Elements, an American rare earth magnet manufacturer, today announced its competitive selection by the U.S. Army to supply high-performance Neodymium Iron Boron magnets for the Army's SkyFoundry drone initiative. SkyFoundry is the Army's vertically-integrated effort to produce small drones that aims to produce one million drones per year in the United States, at the Tobyhanna Army Depot in Pennsylvania. Vulcan was competitively selected after providing data sheets that matched the high-performance specifications required by the Army. A key requirement of the solicitation was "a fully domestic, vertically integrated manufacturing process." The Army also required multiple evaluations of Vulcan's capability and past performance by current customers. "Rare earth magnets are foundational to the military capabilities that we need to defend our country, including drones. Vulcan is working every day to bring this vital capability back to American soil," said John Maslin, CEO of Vulcan Elements. "As small drone systems become even more critical on the modern battlefield, we're committed to ensuring that our military can manufacture them without having to ask for permission. This isn't just a manufacturing challenge; it's a national security imperative." Vulcan has developed a proven solution to one of the country's most critical economic vulnerabilities, and to its knowledge is the world's only rare earth magnet company that is decoupled from China - down to the material, technology, software, IP, and ownership. Vulcan's magnets will enable the Army's production of brushless direct current motors - the primary engine powering the Army's small drone capabilities. The award is Vulcan's 10th Department of War contract to date, spanning multiple administrations and every branch of the U.S. military, across some of its highest priority programs. This award highlights Vulcan's demonstrated ability to manufacture high-performance magnets for both defense and commercial customers. Vulcan Elements' Benson, North Carolina, manufacturing facility currently under construction will be the cornerstone of a domestic rare earth magnet supply chain and the largest rare earth magnet factory outside of China. The 1.1 million-square-foot facility will have an annual capacity of 10,000 metric tons of magnet production and will supply magnets for critical defense systems, semiconductor fabrication, robotics, drones, AI infrastructure, automobiles, and other strategic technologies and sectors of the American economy. The project will create approximately 1,000 manufacturing jobs in the United States while reshoring an essential capability that has been controlled and weaponized by America's competitors for decades. About Vulcan Elements Vulcan Elements is an American rare earth magnet manufacturer driven by a core mission: to rebuild a secure, resilient rare earth magnet supply chain for America and its allies, and enable the technologies that will define the 21st century. Vulcan's world-class engineering, scientific rigor, and uncompromising work ethic are onshoring a fundamental capability to the United States and setting a new standard for advanced rare earth magnet production. The company partners across the public and private sectors to advance economic competitiveness, revitalize the industrial workforce, and strengthen national security. SOURCE Vulcan Elements

Gab AI Inc
Aug 28th, 2026
Dems probe Trump Jr.'s firm while their prosecutor stonewalls Congress.

Dems probe Trump Jr.'s firm while their prosecutor stonewalls Congress. House Dems target Trump Jr.'s venture firm while a Democrat DA blocks oversight into illegal alien plea deals House Judiciary Committee Democrats are demanding records from Donald Trump Jr.'s venture capital firm while a Democrat prosecutor in Virginia obstructs the same committee's investigation into his office allegedly giving illegal aliens softer deals than American defendants - a split screen that tells you everything about who Washington holds accountable and who it shields. The contrast isn't subtle. Ranking member Jamie Raskin fired off a letter to Trump Jr. and 1789 Capital founders Omeed Malik and Christopher Buskirk demanding investment records and communications with government officials by September 9, according to The Guardian. Raskin called the firm's growth - from $150 million in assets under management to a reported $3.5 billion by May - a "miraculous transformation" and said it is "impossible to believe" the success came from anything other than "insider political influence and thoroughgoing corruption." 1789 Capital counsel AJ Merton called the allegations "unsubstantiated talking points" and said repackaging press clippings on congressional letterhead "is a hallmark of partisan stunts and politically motivated harassment, not oversight." Raskin, in the minority, lacks subpoena power without Republican cooperation. Raskin's letter points to 1789 Capital's investment in Vulcan Elements, a rare earth company, and notes the Pentagon later announced a $620 million direct loan to the firm while the Commerce Department provided a $50 million grant under the Chips and Science Act - legislation signed by Joe Biden. Trump himself told CNBC in July that his children have "inside information" because his policies touch nearly every part of the economy. Follow the money: 40 percent of 1789 Capital's assets came from foreign investors, according to SEC filings reviewed by The Guardian and CNN. That deserves scrutiny - and the public interest in whether access to the presidency is being monetized is real. But so is the investigation Democrats are obstructing on the other side of the same committee. Chairman Jim Jordan and Immigration Subcommittee Chairman Tom McClintock have been trying since January to get documents from Fairfax County Commonwealth Attorney Steve Descano over allegations his office offers preferential plea deals to illegal alien defendants. Descano has refused, claiming Congress has no oversight over his office - an argument Jordan and McClintock rejected this week, citing Supreme Court precedent affirming broad congressional oversight powers, Breitbart reported. The stakes are not abstract. Descano testified in May after the murder of Stephanie Minter, allegedly stabbed to death at a bus stop by Abdul Jalloh, an illegal alien from Sierra Leone with more than 30 prior arrests. Descano's office had repeatedly dropped charges against Jalloh. "This is something I will never get to experience again because of the failures of our justice system," Minter's mother Cheryl said. So here is the two-tiered system in plain view: Democrats on the Judiciary Committee chase venture capital returns they find politically suspicious, armed with letterhead and press clippings but no subpoena power. Meanwhile, a Democrat prosecutor accused of going easy on illegal aliens with dozens of prior arrests - until an American mother is dead - tells the same committee it has no right to see his records. One investigation targets a president's son. The other shields a system that failed a dead citizen. The question isn't whether 1789 Capital deserves scrutiny. It's whether Washington only investigates the people it opposes and protects the people it needs.

The Daily Boulder
Aug 27th, 2026
Don Jr.'s string of lucrative investments with 'almost clairvoyant accuracy' triggers new congressional probe.

Don Jr.'s string of lucrative investments with 'almost clairvoyant accuracy' triggers new congressional probe. 2 hours ago Donald Trump Jr. has found himself at the center of a new congressional investigation into a string of remarkably lucrative investments made by his venture capital firm since his father returned to the White House. Discover more Consulting Legal Experts Subscribing To News Following Political News The investigation seeks to determine whether the unusual pattern of investments and subsequent government actions that benefited those companies warrants a closer look. House Democrats want to know whether 1789 Capital is simply extraordinarily good at picking winners, or whether being closely connected to the Trump administration has given the firm an advantage other investors don't have. Rep. Jamie Raskin, the top Democrat on the House Judiciary Committee, is demanding answers from 1789 Capital, the venture capital firm Trump Jr. joined shortly after Donald Trump returned to the presidency. In a letter obtained by MS NOW, Raskin points to a series of investments he says were made with "almost clairvoyant accuracy." Discover more Following Political News Sourcing Government Grants The timing of some of those bets, he argues, is difficult to ignore. When Trump Jr. joined 1789 Capital, the firm was reportedly worth only a few million dollars. It is now estimated to be worth roughly $3 billion. That's a staggering jump - and Raskin wants to know exactly how it happened. The $620 million Vulcan windfall One investment in particular is drawing scrutiny: Vulcan Elements, a rare-earth magnet producer. 1789 Capital bought an undisclosed stake in the company in 2025. About three months later, the Pentagon announced a $620 million loan to Vulcan. The timing was remarkable. Bloomberg valued the two-year-old startup at roughly $200 million around the time 1789 Capital invested. After news of the government deal broke, Vulcan's estimated value soared to nearly $2 billion. Raskin called it an "amazing turn of events" that the Trump administration decided to put more than half a billion dollars into what was then an unproven startup. Discover more Subscribing To Newspapers Studying Journalism Courses Exploring Conservative Media Trump Jr. has denied having inside information. He previously told The New York Times that he and 1789 Capital president Omeed Malik simply made a reasonable assumption that Vulcan would succeed. "It's not like it takes a genius to figure this out," Trump Jr. said. Perhaps not. But Raskin isn't convinced the timing can simply be waved away. Then there's Juul Vulcan isn't the only investment attracting attention. Raskin is also seeking information about 1789 Capital's investments in Juul, Polymarket and defense contractor Anduril Industries. Reuters reported that 1789 invested in e-cigarette company Juul in March 2025. Later, the Food and Drug Administration reversed a ban involving certain e-cigarette products. Once again, the question is whether 1789 was simply making smart bets - or whether the firm had unusually good insight into where federal policy was heading. Raskin sees a pattern. "With Don Jr.'s new leadership role, 1789 Capital has developed an uncanny ability to identify companies that are about to receive massive influxes of cash from the Trump Administration or to benefit from significant changes in federal policies and regulations," he wrote. "They say there is no such thing as a sure thing in investing, but this is about as close as you can get." Democrats want the receipts Raskin isn't just asking for explanations. He's demanding records. His letter seeks communications involving 1789 Capital and federal officials, elected representatives and other government figures, along with a complete list of the firm's investments. The purpose is to determine whether Trump's return to power created investment opportunities that 1789 Capital was uniquely positioned to exploit. Raskin went even further, arguing that it is "impossible to believe that your firm's astonishing growth and success are due to anything other than insider political influence and thoroughgoing corruption." That's a serious accusation. Trump Jr.'s firm calls it political harassment 1789 Capital isn't taking the allegations quietly. AJ Merton, counsel for the firm, dismissed Raskin's claims as "unsubstantiated talking points." "Repackaging press clippings on congressional letterhead does not turn news headlines into evidence," Merton told MS NOW, calling the investigation a partisan stunt and politically motivated harassment. Trump Jr. has likewise denied having inside information about the investments. So far, Republicans in Congress have resisted Democratic efforts to subpoena Trump Jr. over the firm's investments. But that could change dramatically depending on the outcome of November's elections. A $3 billion question The investigation comes at an awkward time for the Trump family. Since Donald Trump returned to the White House, his administration has made major financial and regulatory decisions affecting industries in which Trump's allies and associates have invested. At the same time, Trump Jr.'s venture capital firm has gone from reportedly being worth only a few million dollars to an estimated $3 billion. That doesn't prove wrongdoing. But it does raise a question that isn't going away: How did Trump Jr.'s firm manage to repeatedly position itself so close to major government decisions - and profit so handsomely when those decisions arrived? Raskin believes the timing is too extraordinary to ignore. If Democrats regain control of the House after the November elections, they could have substantially more power to obtain the records and testimony they are currently seeking. The biggest question surrounding 1789 Capital isn't whether its investments were profitable. It's whether someone knew where the government was heading before everyone else did.