Full-Time

Supplier Operations Engineer

Challenge Manufacturing

Challenge Manufacturing

1,001-5,000 employees

High-speed automotive stamping, welding, and assembly

No salary listed

Holland, MI, USA

In Person

Category
Operations & Logistics (1)
Required Skills
Six Sigma
GD&T
Word/Pages/Docs
Excel/Numbers/Sheets
PowerPoint/Keynote/Slides
Requirements
  • Strong interpersonal and communication skills.
  • Hands-on experience establishing, auditing, leading, and maintaining an IATF quality system.
  • Experience working as a Quality Engineer, or Supplier Quality Engineer in a manufacturing environment utilizing an IATF quality system.
  • Ability to read and interpret GD&T and engineering drawings.
  • Experience in Design Failure Mode and Effects Analysis, Process Failure Mode and Effects Analysis, process control plans and technical process documentation.
  • Trained in and have knowledge of root cause analysis, six sigma, CA processes. Experience working directly with suppliers.
  • Strong computer skills (Excel, PowerPoint, Project, Word).
  • Five or more years of related experience and/or training.
  • Up to 25% travel.
Responsibilities
  • Root cause investigation, identification, and the implementation and validation of permanent corrective actions
  • Proficiency in communicating performance metrics and expectations for continuous improvement to suppliers
  • Advanced knowledge and practical experience with Advanced Quality Planning tools, such as FMEA, Control Plan, Process Mapping, Gage Studies, and SPC
  • Competence in Six Sigma, Value Stream Mapping, and Lean Manufacturing principles
  • The ability to lead cross-functional project teams, ensuring project timelines and objectives are met while adhering to process requirements
  • Lead cross-functional teams in executing the Advance Supplier Readiness process, supporting initiatives related to capacity increases, cost reduction, supplier-requested changes, and new product/process qualifications
  • Independently drive suppliers to identify the true root causes of non-conformances using analytical tools and processes, ensuring the implementation and sustainability of permanent corrective actions
  • Identify and develop inspection methods for monitoring critical characteristics of incoming parts, including inspection plans, and communication of results to both internal teams and suppliers
  • Facilitate and lead training sessions in quality tools, including FMEA, SPC, DMAIC, MSA, and statistics
  • Support the development and enhancement of business management methodologies and training materials related to design processes and improvement initiatives
  • Support manufacturing location on supplier related performance issues (conduct 8D verification, review CS1/CS2 containment process implementation at supplier)
  • Join suppliers’ audits for new potential suppliers to be added in the supply base
  • Independently develop acceptance sampling within incoming supplier lots (ASQ/Z1.4)
  • Review supplier metric data and generate reports as needed to drive zero defect mentality within the supply base
  • Drive preventative measures to minimize incoming defects through incoming inspection of all supplier material
Desired Qualifications
  • ASQ certification preferred.
  • Six Sigma experience preferred.
Challenge Manufacturing

Challenge Manufacturing

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Challenge Manufacturing specializes in high-speed progressive stamping, high-tonnage transfer, automated assembly, and multiple welding methods (resistance, projection, MIG, drawn arc stud welding) to produce automotive structures for Tier 1 suppliers. Its processes turn raw metal into precise, high-quality assemblies through automated lines with about 1,500 industrial robots across 12 locations, enabling fast production and high consistency. The company differentiates itself by its large, employee-owned ESOP model that aligns worker incentives with company success, a global footprint, and a culture built on Safety, Ownership, and Teamwork, alongside its scale and focus on automotive structures. The goal is to be the best global supplier of automotive structures while delivering value to its employee-owners.

Company Size

1,001-5,000

Company Stage

Debt Financing

Total Funding

$100M

Headquarters

Walker, Michigan

Founded

1981

Simplify Jobs

Simplify's Take

What believers are saying

  • EV production reaching 35% of global sales by 2030 drives lightweight assembly demand.
  • Nearshoring trends increase North American OEM capacity 15-20% through 2027, favoring Challenge.
  • Tier 1 supplier consolidation creates M&A opportunities for employee-owned companies to scale.

What critics are saying

  • EV transition reduces stamped metal component demand; integrated battery housings favor composites.
  • Chinese suppliers undercut pricing; Challenge's Michigan cost structure cannot compete.
  • Top 3 OEM customers represent 60-75% revenue; 20% production drop loses 15-25% revenue.

What makes Challenge Manufacturing unique

  • 1,500+ industrial robots with AI-driven predictive maintenance reduce downtime 25-30%.
  • Employee-owned ESOP structure aligns workforce incentives with long-term operational excellence.
  • Specialized welding expertise positions Challenge for emerging EV battery enclosure demand.

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Benefits

Health Insurance

Dental Insurance

Vision Insurance

Health Savings Account/Flexible Spending Account

Short-Term Disability

Basic Life

Voluntary Life

LTD

401(k) Company Match

Tuition Reimbursement

Referral Bonus Program

Challenge Incentive Program

Paid Time Off

ESOP shares

Company News

Business Wire
Oct 17th, 2023
WhiteHawk Capital Partners Provides Senior Term Loan Facility to Challenge Manufacturing

WhiteHawk Capital Partners, LP announced it has entered into an agreement with Challenge Mfg. Company, LLC to provide a senior term loan facility.