Opex Manager
Calderys
Opex Manager
Calderys
Provides customized refractory solutions and services
Responsibilities:
• Assess the performance of the plant regarding any given referential, typically maturity of management organization, process, equipment adequacy and efficiency, maintenance, housekeeping and dust management, quality, etc.
• Work with the plant management to determine and justify the priorities.
• Elaborate and coordinate any relevant action plan to deal with the priorities.
• Lead and Coordinate Kaizen/Lean and 5S workshops
Role includes:
• To be involved in each agreed action,
• Train the members in the use of lean techniques and help in training others to train,
• Agree the actions and follow their implementation,
• Measuring the success of the action plan,
• Check the sustainability of the new processes.,
• Ensure EHS procedures are fully included in the scope
● Check in due time the status of work group results, push them to analyze further and achieve their goals
● Share the opportunities with the OPEX teams and roll out best practices.
● Report progress and resource needs to the plant manager
● Apply & follow safety rules within the plant
• Coordination for IMS implementation with all functions & consultants.
Profile/Competencies:
Education, background, level of experience Essential/Mandatory:
• B.E/B.Tech in Chemical, Ceramic, Production, or Industrial Engineering
• Six Sigma Green Belt or any equivalent Lean certification
• Professional with a background of 5 - 8 years in an industrial site operating ideally in fields similar to Calderys (continuous processes like steel, cement, refractories etc)
• Solid technical basic skills, even scholar, enabling him to understand all aspects of industrial life.
• Field production experience
• Ability to lead multi-disciplined teams
• Experience and knowledge in the field of lean production, production system design principles and know how to use lean methods as improvement tools in a targeted manner.
• Open minded, experience in multicultural environments
Desirable Skills:
• Problem solving, Planning, negotiation and arbitration
• Oral and written communication - internal/external contacts
• Team player with positive mindset
• Ability to “influence without authority”, lead multi-disciplined teams, train: able to explain concepts, help people without substituting himself, able to make concrete feedback to encourage improvements
• Professional English (Knowledge of Hindi is desirable), MS Office, Strong analytical skills, Data analytics skills, including experience of statistical methods (knowledge of a statistical software package like Minitab is an advantage)
Calderys provides refractory solutions for industries such as iron and steel, foundries, aluminum, cement, and other thermal applications. Its offerings include monolithic and brick-based refractories, plus engineering, installation, and maintenance services. The products and services are customized to meet each client’s operational needs, with close collaboration to understand challenges and develop tailored solutions that improve performance, reduce costs, and enhance safety. Unlike competitors who offer generic products, Calderys emphasizes end-to-end, long-term service through engineering, installation, and regular maintenance contracts, creating ongoing relationships with customers. The company’s goal is to help clients optimize refractory performance, extend equipment life, lower operating costs, and maintain safe, reliable operations.
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