Costing Engineer
Exponent Energy
Costing Engineer
Exponent Energy
Rapid EV charging hardware and packs
Exponent Energy · Bangalore electronic City, India · Full-time · Posted 2026-10-14
Workplace: on_site
Department: Product & Engineering
Role: Costing Engineer
Department: Strategic Sourcing Location: Bengaluru, India Experience: 5-8 Years
Your Team:
You’ll be working with the Strategic Sourcing Team.
Our philosophy:
Break. Believe. Build.
Break stuff, break assumptions, break the thumb rule.
Believe in the team, the process, and through failures.
Build fast, build passionately, build to simplify.
Own it like you mean it.
What you’ll do:
Key responsibilities
- Prepare detailed should-cost breakdowns for all new parts (RFQ / development stage) and for existing parts to set a baseline for current spend. Each breakdown covers raw material (gross and net weight, scrap, yield), process cost, tooling amortisation, labour, overheads, rejection, profit, packaging and freight.
- Read and interpret 2D/3D drawings, GD&T, and material and surface-treatment specs to define the manufacturing route.
- Give buyers target prices before RFQ, and run gap analysis (quote vs. should-cost) after quotes come in.
- Build and maintain the costing database: RM indices (LME/MCX/polymer), machine-hour rates, labour rates, cycle-time norms, and overhead and profit norms.
- Estimate tooling costs (dies, moulds, fixtures, gauges) and recommend amortisation vs. one-time payment.
- Visit supplier shop floors to check process routes, cycle times and capacity, and build supplier-specific cost models.
- Support buyers in negotiations, annual price reviews and claims for raw-material price variation.
- Drive VA/VE and design-to-cost with design, component development and program teams. Run make-vs-buy and process-route comparisons.
- Track the cost baseline, cost-reduction opportunities and savings realised.
Process and commodity costing expertise required
- Aluminium extrusion and aluminium die casting (HPDC/LPDC/gravity)
- Ferrous casting (grey and SG iron, steel)
- Sheet metal forming, stamping (progressive/transfer tools, press tonnage, nesting), laser/turret cutting, bending
- Fabrication and welding (MIG, TIG, spot, projection, robotic)
- All machining processes (turning, VMC/HMC, drilling, grinding, multi-axis CNC)
- Powder coating, plating, anodising, screen printing
- Plastic injection moulding (including insert moulding and overmoulding)
- Rubber injection and compression moulding
- Vacuum casting and 3D printing / prototyping (FDM, SLA, SLS, MJF, metal AM)
- Wire harness (cable, terminals, connectors, crimping, assembly and testing)
What matters to us :
- Strong grasp of manufacturing processes, machine capacities and how cycle times are built up
- Good working knowledge of materials and their market price drivers
- Advanced Excel, Experience with Teamcenter
- Analytical, detail-oriented, and comfortable defending cost logic with suppliers
Automotive / EV / 2W–3W / CV / battery-pack supply chain
- OEM costing cell or Tier-1 estimation function
- Exposure to battery packs, chargers, enclosures, busbars and harnesses is a strong plus
Experience: 5–10 years in product costing / should-costing / value engineering at an automotive or EV OEM, or a Tier-1 supplier
- Education: B.E./B.Tech in Mechanical, Production or Industrial Engineering (ICWA/CMA or cost engineering certification is a plus)
About Us:
Exponent is building the energy stack powering commercial EVs in India. Our proprietary battery and charging technology enables safe, reliable 15-minute rapid charging while delivering a 3,000-cycle battery life warranty using standard lithium-ion cells. Today, our platform powers high-utilisation commercial vehicles - from three-wheelers to intercity buses, making electric mobility rapid, more reliable and more affordable than petroleum.
Founded by Arun Vinayak (Founding Partner & Former Chief Product Officer, Ather Energy), Exponent is a 250+ member team of passionate builders solving some of the toughest engineering challenges in energy.
If solving hard engineering problems across mechanics, thermal systems, power electronics, manufacturing, and the charging network, while staying obsessed with customer experience excites you, we'd love to build with you.
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Rapid EV charging hardware and packs
Exponent Energy provides rapid charging for electric vehicles by integrating a specialized battery pack (e^pack), a charging station (e^pump), and a charging connector (e^plug). It works by equipping vehicles with the e^pack and using the e^pump/e^plug for a full charge in about 15 minutes, while building a network of its own charging stations starting in Bangalore. The company differentiates itself by delivering both the battery technology and the charging infrastructure, and by targeting commercial vehicles to minimize downtime. Its goal is to create a nationwide rapid-charging ecosystem in India that lowers downtime for fleets and grows through OEM partnerships and an expanding charging network.
Explore more opportunities at Exponent Energy