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Forge Atomics

Factory-built water-cooled nuclear reactors

Senior Mechanical Engineer - Reactor Structures

Design EngineeringUpdated on Nov 13
Full-timeEl Segundo, CA, USA$140k - $210k /yrIn-person

About the Job

Requirements

  • A bachelor's degree in mechanical engineering or a related technical discipline is required.
  • At least 5 years of engineering experience designing, analyzing, and building mechanical hardware is required.
  • Strong communication and collaboration skills across engineering disciplines are preferred.
  • At least 5 years of experience designing and analyzing mechanical systems through professional work, project or research-based student experience, or a combination is preferred.
  • Experience acting as a technical lead by scoping work, reviewing designs and processes, and guiding engineers to successful outcomes is preferred.
  • Ability to perform trade studies and make clear recommendations using first principles and engineering fundamentals despite partial information is preferred.
  • Experience in a fast-paced hardware development environment with tight schedule and budget constraints is preferred.
  • Hands-on experience designing, testing, and operating high-pressure systems and pressure vessels is preferred.
  • Experience with forging for large, high-pressure vessels is preferred.
  • Experience with welding processes, inspection, and qualification is preferred.
  • Experience designing to the ASME Boiler and Pressure Vessel Code is preferred.
  • Hands-on experience with fluid, gas, or thermal systems is preferred.
  • Ability to work extended hours and weekends as necessary is required.
  • Relocation is required if not already local to the South Bay area of Los Angeles County.

Responsibilities

  • Design, build, and test pressure vessels, containment structures, seismic isolation, and secondary structures for Ember, the pilot nuclear reactor.
  • Conduct trade studies to select structural materials, balancing cost, mass, strength, corrosion resistance, and manufacturability.
  • Validate design reliability through thermal cycling, pressure cycling, shock, vibration, radiation embrittlement, and corrosion testing; design experiments to validate analysis, develop fixturing, and prepare technical reports based on results.
  • Work with manufacturers to understand process limitations and adapt designs for lead times and manufacturability.
  • Collaborate with other engineering teams to develop designs that balance cost, performance, and deployment logistics.
  • Support assembly, testing, and integration of hardware in the factory.
  • Mentor junior structures engineers and set the standard for technical rigor across the team.
  • Travel to reactor construction sites in other states as necessary.

About the Company

Forge Atomics

Factory-built water-cooled nuclear reactors

Forge Atomics designs and builds factory-built, water-cooled nuclear fission reactors to provide reliable, carbon-free baseload power. Its core product is the Ember 25 MWe reactor, with a subscale Ember Mini prototype planned before moving to full-scale deployment. The reactors are manufactured in a factory setting, using proven water-cooled reactor technology with decades of operating experience, and then shipped as modules to site where they are installed, commissioned, and operated. The company aims to lower costs and speed deployment by using mature supply chains and a mass-production approach instead of on-site, bespoke construction. Its safety approach relies on passive safety features designed to make accidents physically unlikely. The ultimate goal is to offer safe, scalable nuclear power that complements or replaces intermittent renewables, improving energy security and reducing environmental impact.

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