Foxconn Industrial Internet

Designs and manufactures intelligent manufacturing solutions

Reliability Test Engineer

Hardware Validation & TestingUpdated on Nov 13

Full-timeMt Pleasant, WI, USANo salary listedIn-person

About the Job

Requirements

A Bachelor's or Master's degree in Electrical, Mechanical, or Materials Engineering, Chemistry, or a related technical field is required.
Three to five years of experience in reliability, test engineering, or a related field is required; experience with enterprise or AI server and storage platforms is preferred.
Experience running ORT testing, including environmental temperature and humidity chambers and burn-in environments.
Experience in metrology, including CMM, microscopy, spectroscopy, and DPA methods such as cross section, dye, pull, and Shadow Moire.
Strong understanding of server architecture, including CPU, memory, power supplies, I/O, fans, and storage.
Proficiency with environmental test equipment and methodologies.
Experience with scripting or automation tools such as Python, Bash, or LabVIEW, or similar tools.
Familiarity with data analysis tools such as MATLAB, Excel, or Power BI, or similar tools.
Ability to sit at a workstation for extended periods and lift up to 40 pounds.

Responsibilities

Design and execute ORT plans for new and existing server and storage platforms, covering thermal cycling, power cycling, HTOL (high-temperature operating life), and burn-in conditions.
Configure and maintain test infrastructure for 24/7 system-level reliability testing, including server racks, power cycling systems, and stress diagnostic tools.
Set up and operate ORT equipment, including environmental chambers, burn-in rooms, and custom fixtures.
Collect and analyze large datasets from test conditions, applying statistical methods to identify early-life failure mechanisms.
Develop and maintain test scripts and procedures for environmental screening and stress testing.
Collaborate with design, validation, manufacturing, and quality teams to provide feedback on reliability issues and improvements based on ORT results.
Support root cause analysis for reliability concerns and document corrective actions.
Generate detailed reports and presentations on ORT results, highlighting findings and recommendations.
Continuously improve ORT methodologies, test coverage, and automation processes to meet evolving server architectures and customer needs.
Ensure ESD-safe practices, lab safety, and adherence to all quality standards.
Perform other duties as assigned.

Desired Qualifications

Experience with enterprise or AI server and storage platforms.

FII USA, Inc., a Foxconn Technology Group Company, is seeking a Reliability Test Engineer to design, implement, and execute reliability testing plans for enterprise-class server and storage systems. Once a part of the team, you will be responsible for a wide variety of tasks within the Operations Department in both lab and production-support environments, with opportunities to apply technical expertise and problem-solving skills to expand your career in Smart Manufacturing.

The Reliability Engineer will perform reliability testing activities, configure test environments, analyze results, and collaborate with cross-functional teams to drive improvements in product quality and reliability.

Design and execute ORT plans for new and existing server and storage platforms, covering thermal cycling, power cycling, HTOL (high-temperature operating life), and burn-in conditions.
Configure and maintain test infrastructure for 24/7 system-level reliability testing, including server racks, power cycling systems, and stress diagnostic tools.
Set up and operate ORT equipment, including environmental chambers, burn-in rooms, and custom fixtures.
Collect and analyze large datasets from test conditions, applying statistical methods to identify early-life failure mechanisms.
Develop and maintain test scripts and procedures for environmental screening and stress testing.
Collaborate with design, validation, manufacturing, and quality teams to provide feedback on reliability issues and improvements based on ORT results.
Support root cause analysis (RCA) for reliability concerns and document corrective actions.
Generate detailed reports and presentations on ORT results, highlighting findings and recommendations.
Continuously improve ORT methodologies, test coverage, and automation processes to meet evolving server architectures and customer needs.
Ensure ESD-safe practices, lab safety, and adherence to all quality standards.
Other duties as assigned.

Bachelor’s or Master’s degree in Electrical, Mechanical, or Materials Engineering, Chemistry, or a related technical field required.
3–5 years of experience in reliability, test engineering, or related field, preferably with enterprise/AI server and storage platforms.
Experience running ORT testing, including environmental temperature/humidity chambers and burn-in environments.
Experience in Metrology including CMM, Microscopy, Spectroscopy, and DPA Including cross section, Dye, Pull and Shadow Moire.
Strong understanding of server architecture (CPU, memory, power supplies, I/O, fans, storage).
Proficiency with environmental test equipment and methodologies.
Experience with scripting or automation tools (Python, Bash, LabVIEW, or similar).
Familiarity with data analysis tools (MATLAB, Excel, Power BI, or similar).
Strong problem-solving, organizational, and documentation skills.
Excellent written and verbal communication skills with the ability to present technical findings clearly.
Ability to work independently and collaborate effectively with cross-functional teams.
Must be able to sit at a workstation for extended periods and lift up to 40 lbs.

About the Company

Foxconn Industrial Internet

Designs and manufactures intelligent manufacturing solutions

Foxconn Industrial Internet designs and manufactures technology infrastructure for large tech firms, focusing on intelligent manufacturing and the industrial internet. It combines hardware design and production with software-enabled solutions, including AI and automation platforms like Lighthouse Factory, the FII Cloud (with Tencent Cloud), and Fog Cerebellum, to help clients digitize data and optimize production lines. It differentiates itself through large-scale integration as a design-to-manufacture partner, exclusive assembly of premium Nvidia GB200 AI servers, and a strong push into higher-margin cloud, networking, and industrial AI services backed by Foxconn. Its goal is to move from traditional contract manufacturing to high-value technology services, expanding its AI-server, data-center, EV, and semiconductor test automation businesses with scalable intelligent manufacturing solutions.

Company size: 1,001-5,000
Company stage: IPO
Headquarters: Shenzhen, China
Founded: 2015

Recently Posted Jobs

Explore more opportunities at Foxconn Industrial Internet

See more jobs