Manufacturing Engineer Intern
AeroVironment
Manufacturing Engineer Intern
AeroVironment
Defense technology and unmanned aerial systems
Worker Type
Supplemental
Job Description
Summer Internship Program
Our paid Summer Internship Program is designed to provide students with an immersive, hands-on experience within the aerospace and defense industry. Interns work alongside AV team members on meaningful projects involving cutting-edge technology while developing professional relationships, strategic problem-solving skills, and practical experience in a full-time work environment.
This is a 12-week, onsite program intended for highly motivated and passionate students who are currently enrolled in college or are recent graduates. Applicants must have a minimum 3.0 GPA, with a preference for students at the junior level or above.
Our program has been recognized by Yello and WayUp as one of the Top 100 Internship Programs in the United States for multiple years.
Depending on the team and location, students who are willing to relocate for their internship may be eligible for a relocation and housing reimbursement stipend.
AV offers internship opportunities across various teams and locations throughout the United States. Specific team, location, and program details will be discussed during the interview process.
Summary
As a Manufacturing Engineering Intern, you will support the design and operation of manufacturing systems for AV Unmanned Air Vehicles. Under the guidance of experienced manufacturing engineers, you will assist in analyzing production processes and data, help optimize manufacturing workflows, and contribute to continuous improvement initiatives using Lean Manufacturing and Six Sigma principles. This internship provides hands-on experience in manufacturing process design, factory planning, and production support.
Position Responsibilities
Assist in supporting and improving manufacturing processes with a focus on efficiency and quality
Help implement Lean Manufacturing principles and apply Six Sigma methods to support continuous improvement efforts
Analyze production data such as yields, capacity, cost, and process capability to identify opportunities for improvement
Support establishment and documentation of standard work hours, sequences, and assembly procedures
Help generate and update work instructions and other documentation controlling manufacturing processes
Participate in root cause analysis and problem-solving activities related to materials, design, equipment, and personnel
Assist in manufacturing capacity planning and factory layout design for improved efficiency
Support cost estimation activities for new tooling, fixtures, and production equipment
Collaborate with design engineering teams on Design for Manufacturing (DFM) and reliability analysis
Participate in cross-functional improvement projects involving engineering and suppliers to enhance cost, cycle time, and quality
Support Design Failure Modes and Effects Analysis (DFMEA) and Process FMEA (PFMEA) activities
Provide input to engineering regarding manufacturing considerations for design concepts and specifications
Gain hands-on experience supporting production floor activities, including assembly and integration processes
Other duties as assigned
Basic Qualifications
Currently pursuing a Bachelor’s degree in Industrial, Mechanical, or a related engineering field
Some coursework or experience related to manufacturing, process improvement, or quality control
Familiarity with Lean Manufacturing and Six Sigma principles is a plus
Basic knowledge of electro-mechanical manufacturing, technical drawings, and Bill of Materials is preferred
Proficient in Microsoft Office (Word, Excel, PowerPoint, Outlook); experience with Visio, Minitab, or CAD software (e.g., SolidWorks) is a plus
Ability to travel occasionally to supplier sites (up to 10%)
Preferred Qualifications
Strong problem-solving and analytical skills
Interest in root cause analysis and continuous improvement techniques
Effective teamwork and communication skills
Ability to manage multiple tasks in a fast-paced, deadline-driven environment
Demonstrates initiative and responsibility for assigned work
Commitment to learning and professional growth
Physical Demands
Ability to work in an office environment (constant)
Required to sit or stand for extended periods and use computer and office equipment frequently
ITAR Requirement:
This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants will be asked to provide specific documentation to verify U.S. person status under the ITAR and the EAR. A “U.S. person” according to their definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee, or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.
Benefits: AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits.
We also encourage you to review our company website at http://www.avinc.com to learn more about us.
Principals only need apply. NO agencies please.
Who We Are
Based in California, AeroVironment (AVAV) is a global leader in unmanned aircraft systems (UAS) and tactical missile systems. Founded in 1971 by celebrated physicist and engineer, Dr. Paul MacCready, we’ve been at the leading edge of technical innovation for more than 45 years. Be a part of the team that developed the world’s most widely used military drones and created the first submarine-launched reconnaissance drone, and has seven innovative vehicles that are part of the Smithsonian Institution’s permanent collection in Washington, DC.
Join us today in developing the next generation of small UAS and tactical missile systems that will deliver more actionable intelligence to our customers so they can proceed with certainty – and succeed.
What We Do
Building on a history of technological innovation, AeroVironment designs, develops, produces, and supports an advanced portfolio of unmanned aircraft systems (UAS) and tactical missile systems. Agencies of the U.S. Department of Defense and allied military services use the company’s hand-launched UAS to provide situational awareness to tactical operating units through real-time, airborne reconnaissance, surveillance, and target acquisition.
We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.
ITAR
Defense technology and unmanned aerial systems
AeroVironment designs and builds robotic systems for defense across air, land, and space, including small reconnaissance drones, high-altitude aircraft, and loitering munitions. These products work by carrying sensors and control software that allow autonomous or semi-autonomous missions, with real-time data collection, and, for weapons-enabled models, a payload and deployment mechanism for precision strikes. The company differentiates itself through a growing, multi-domain defense portfolio built via acquisitions, creating an integrated platform that combines drones with space tech, counter-UAS, and other defense capabilities. Its goal is to become a comprehensive defense-technology provider that can win large, long-term contracts by offering coordinated, autonomous systems across multiple domains.
Explore more opportunities at AeroVironment