Senior PLC/Controls Engineer
Packsize
Senior PLC/Controls Engineer
Packsize
Automated on-demand packaging systems for businesses
Job Description:
About Packsize
Packsize is an automation company that enables more efficient and sustainable packaging process flows from packing to unboxing. We’re propelling our customers and the industry forward, always looking to innovate and improve. Because, to us, packaging is about much more than a box; it’s about delivering what’s right, for our customers, for their customers and our planet.
The Role
Packsize is seeking to hire a PLC/Controls engineer in Louisville, KY. The focus of this role will primarily be to manage and sustain complex PLC OOP code bases, developed in Codesys and B&R, currently running on multiple Packsize machine platforms. Secondary responsibilities will be to maintain the code on a machine built around a SiemensPLC. There will also be some development of new code based on part obsolescence, safety issues, customer requirements and code restructures.
What You’ll Bring
Bachelor's degree (BS) from four-year college or university in Mechanical Engineering (ME), Electrical Engineering (EE), Computer Science (CS) or similar.
Motion physics and advanced motion control programming
Application and/or firmware development experience in a high-level (OOP) language (Python, C, C++, C #)
IEC 61131-2/PLCopen programming languages (structured text is a must, FBD is a plus)
Experience with Git/SVN including commit, branching, merging, debug and related functions for code development and management
Industrial Ethernet (EtherCAT, PowerLinketc..)
Familiar with various closed-loop feedback control strategies
Programmable safety expertise
Experience in Codesys, Seimens, and B&R Automation Studio (TwinCAT a plus)
Familiar with agile approaches to product development (both participant and leader)
Ability to read electrical schematics
Ability to troubleshoot electrical and mechanical issues
Curious with a continuous improvement mindset
Experience with an Engineering Change Process (ECO/ECN)
What You'll Do
Manage and sustain PLC code bases for various industrial controls platforms
Develop high level OOP structured text code in Codeys, B&RAutomation and Siemens
Commission new machines(machines containservo drives, various sensors, pneumatic actuators and gluers
Help architect code
Maintain code in repositories
Document control application designs
Program automation applications
Develop formal test plans and scripts, then work with a testing team to execute the test
Estimate implementation effort to develop automation applications
Troubleshoot and resolve application issues
Track and report project status (using Azure DevOps, Confluence etc.)
Travel to customer locations to resolve technical problems
Participate in brainstorming and ideation sessions around product development and improvement
Support machines during development, production and operation (remote and on-site support)
Assist in creating project plans
Provide input on resource allocation
Assess skill sets and resource strengths/weaknesses for staffing projects
Mentor other engineers
A few other things
Up to 10% travel as needed
Ability to do the physical work necessary to fabricate prototypes (using machine shop tools, turning wrenches etc.) and building machines
What we offer
Packsize offers a competitive benefits package including paid time off, Health, Dental, Short Term/Long Term Disability, Life, 401(k) matching, and a bonus program. Salary will be commensurate with experience. Packsize is an Equal Opportunity employer and is committed to diversity in its workforce. In compliance with applicable federal and state laws, Packsize policy of equal employment opportunity prohibits discrimination on the basis of race or ethnicity, religion, color, national origin, sex, age, sexual orientation, gender identity/expression, veteran’s status, status as a qualified person with a disability, or genetic information. Individuals from historically underrepresented groups, such as minorities, women, qualified persons with disabilities, and protected veterans are encouraged to apply. Reasonable accommodation in the application process will be provided to qualified individuals with disabilities
Packsize considers several factors when determining compensation when extending a job offer, including but not limited to, the role being offered, the associated responsibilities, the candidate's prior work experience, education/training, and any special skills. At Packsize, we’re committed to supporting the health, well-being, and financial security of our team members. We offer a comprehensive benefits package that includes medical, dental, and vision coverage; a 401(k) retirement plan; Paid Time Off; Health Savings and Flexible Spending Accounts (HSA/FSA); and life and disability insurance. Additional voluntary benefits include critical illness, hospital indemnity, accident, and legal/ID theft protection. We also provide access to an Employee Assistance Program (EAP) to support your overall well-being.
Packsize is an Equal Opportunity employer and is committed to diversity in its workforce. In compliance with applicable federal and state laws, Packsize policy of equal employment opportunity prohibits discrimination on the basis of race or ethnicity, religion, color, national origin, sex, age, sexual orientation, gender identity/expression, veteran’s status, status as a qualified person with a disability, or genetic information. Individuals from historically underrepresented groups, such as minorities, women, qualified persons with disabilities, and protected veterans are strongly encouraged to apply. Reasonable accommodations in the application process will be provided to qualified individuals with disabilities.
Packsize provides automated, on-demand packaging systems that create a custom-sized box for each product at packing time, reducing waste and shipping costs. It owns the technology and offers it as a service to a global B2B client base across 21 countries, enabling recurring revenue. The On Demand Packaging system combines hardware, software (PackNet), and corrugated z-Fold material; dimensions are entered and the machine cuts, creases, scores, and sometimes glues a box exactly to size, with some models producing a box in about 12 seconds. The company differentiates by owning the packaging technology and delivering a scalable, right-sized packaging solution rather than selling pre-made boxes, with a goal to cut material waste and improve supply-chain efficiency and sustainability.
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