CAPEX Process Engineer

Requisition ID:  32366 

ArcelorMittal Calvert uses the most innovative technology to create the steel that tomorrow’s world will be made of. As part of a global organization, every day over 190,000 of our talented people, located in over 60 countries, push the boundaries of digitalization and use advanced technology to create a world that is stronger, faster, and smarter. Our strength comes from having a rich tapestry of high-performance, multi-cultural teams, each of them working together effectively to achieve the same organizational goals. ArcelorMittal Calvert promotes an innovative, diverse team experience, while supporting our team members in advancing their careers.

Located in Calvert, 35 miles north of Mobile, Alabama, our state-of-the-art steel processing facility has the capacity to process 5.3 million tons of high-value steel grades in the North America market. We are constantly striving to work safer and smarter, and to make our products stronger, lighter, and more sustainable so we can meet the ever-changing needs of our customers, our communities, and the wider world.

Health and Safety is our most important core value. We are convinced a strong health and safety performance leads to improved operational performance. Our focus on this value not only keeps people safe, but leads to a healthier, more sustainable business. We are pleased to share ArcelorMittal Calvert's recent site safety achievements:

• Our facility maintains ISO 45001 certification, demonstrating our commitment to meeting the highest standards in occupational health and safety management.
• In 2024, we achieved a Total Recordable Incident Rate 75% lower than the industry average for steel manufacturing.
• We celebrated a significant milestone in 2024, reaching 8 million hours worked without a lost-time incident.

ArcelorMittal Calvert recently expanded with the addition of a brand-new, cutting-edge Steelmaking facility in Calvert, AL. We invite you to apply to join us and become a part of forging the future of steel in Alabama for generations to come. 

DO YOU HAVE WHAT IT TAKES?

The ideal candidate will provide technical leadership and support dedicated to process technology, metallurgical systems, and production equipment activities to effectively support ArcelorMittal Calvert’s business objectives. The Process Engineer (Process, Metallurgical & Technology Equipment Specialist) will ensure successful integration, commissioning, and performance of EAF/Caster technologies to achieve safe, reliable, and efficient production performance.

THE BASICS

• Bachelor’s degree in metallurgical engineering, Materials Engineering, Chemical Engineering, Mechanical Engineering, Process Engineering, or a related technical discipline
• At least 10 years of experience in steelmaking, continuous casting, process engineering, metallurgical technology,
• Experience working on large-scale steel industry capital projects from concept through commissioning, startup, and performance guarantee
• Strong understanding of EAF and continuous casting processes and technology
• Experience with process equipment, metallurgical systems, and production equipment in a heavy industrial environment
• Experience working with OEMs, engineering firms, contractors, operations, and maintenance organizations
• Strong understanding of process flow, operating parameters, equipment functionality, product requirements, and process performance requirements
• Experience evaluating equipment capability against existing plant conditions and required product mix
• Strong analytical, technical, and problem-solving skills
• Strong interpersonal communication skills, both written and verbal
• Ability to read and interpret process flow diagrams, P&IDs, equipment layouts, process descriptions, technical specifications, and engineering drawings
• Experience coordinating engineering, construction, maintenance, operations, technology suppliers, and project teams

THE EXTRAS

• Extensive experience with EAF and continuous casting technology
• Experience with EAF process optimization, furnace operation, power input, oxygen/carbon injection, slag practices, electrode systems, and productivity improvement
• Experience with continuous casting technology, including mold, secondary cooling, oscillation, withdrawal, straightening, cutting, and strand handling systems
• Experience with metallurgical process control, steel temperature, chemistry, quality, and process consistency
• Knowledge of EAF process technology, slag management, refining practices, alloying, injection systems, and energy optimization
• Knowledge of caster process technology, mold metallurgy, solidification, secondary cooling, breakout prevention, and casting quality
• Experience with equipment such as EAFs, ladle furnaces, ladle handling systems, tundish systems, casting machines, mold systems, oscillators, withdrawal units, straighteners, torch cutting systems, and strand handling equipment
• Experience with FES and associated material handling, process, and auxiliary systems
• Experience with process gas, oxygen, natural gas, carbon injection, alloying, cooling water, hydraulic, lubrication, and other process support systems
• Knowledge of process modeling, mass and energy balances, production modeling, and process simulation
• Experience with metallurgical and process data collection, analysis, trending, and optimization
• Experience developing equipment specifications, process design criteria, equipment performance requirements, and technical bid packages
• Experience evaluating OEM technical proposals and conducting technical bid evaluations
• Experience leading Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), commissioning, startup, and performance guarantee testing
• Experience developing and executing performance guarantee test protocols and validating OEM contractual performance commitments
• Experience with equipment reliability, maintainability, and lifecycle optimization
• SAP experience preferred
• Experience with continuous improvement methodologies and structured problem-solving tools
• Knowledge of applicable industry standards, company engineering standards, and metallurgical/process safety requirements

TRAITS TO BE SUCCESSFUL

• Builds partnerships and works collaboratively with engineering, process technology, construction, operations, maintenance, OEMs, contractors, and other stakeholders to meet shared objectives
• Demonstrates strong decision-making, analytical, metallurgical, troubleshooting, and problem-solving skills
• Takes ownership of process and equipment issues and drives them to resolution
• Communicates effectively across multiple departments, disciplines, and levels of the organization
• Ability to translate process requirements, existing plant conditions, and product mix requirements into practical equipment and engineering solutions
• Ability to challenge OEM assumptions and proposed solutions when they do not adequately address company process conditions or product requirements
• Ability to adapt, reprioritize, and respond effectively as project and mill needs require
• Demonstrates a strong commitment to safety, quality, production, schedule, cost, and equipment reliability
• Maintains a hands-on approach and provides effective technical leadership in the field
• Demonstrates a strong understanding of the relationship between process parameters, equipment performance, steel quality, productivity, yield, and operating cost
• Uses data and technical analysis to identify opportunities for process and equipment improvement
• Demonstrates a strong work ethic and high degree of professionalism

WHAT YOU WILL BE DOING

• Provide process, metallurgical, and technology equipment leadership for the Complex II EAF/Caster Project, including EAF, Caster, FES, Water Systems, and associated auxiliaries.
• Lead process and technology activities from concept/FEED through engineering, procurement, construction, commissioning, performance guarantee testing, startup, and production ramp-up.
• Define process requirements, operating philosophies, design criteria, equipment specifications, performance requirements, and technical standards.
• Ensure OEM equipment and technology are aligned with existing process conditions, operating practices, raw materials, utilities, required product mix, production targets, and quality requirements.
• Validate OEM designs and equipment capabilities against actual plant conditions, future production requirements, product grades, and operating scenarios; identify and resolve gaps.
• Serve as the technical liaison between process technology, engineering, project management, construction, operations, maintenance, OEMs, and contractors.
• Lead or support technical evaluation, selection, and procurement of EAF, caster, FES, metallurgical, process, and auxiliary equipment.
• Review OEM proposals, designs, calculations, process philosophies, equipment specifications, technical documentation, and performance commitments.
• Coordinate process and technology requirements with mechanical, piping, electrical, automation, instrumentation, civil, structural, refractory, and other disciplines.
• Participate in design reviews, HAZOPs, constructability, operability, maintainability, and process risk assessments.
• Provide technical leadership for EAF and caster process technology, including furnace operation, injection systems, slag practices, material additions, mold systems, secondary cooling, withdrawal, straightening, cutting, and strand handling.
• Establish and validate critical process parameters, operating windows, equipment capabilities, production targets, and process control requirements.
• Coordinate integration of process technology with Level 1/Level 2 automation, instrumentation, data acquisition, and production systems.
• Lead commissioning and startup of assigned process and technology equipment, coordinating OEMs, engineering, contractors, operations, and maintenance.
• Develop and execute commissioning plans, readiness requirements, functional testing, process trials, startup activities, and production ramp-up.
• Lead the development and execution of Performance Guarantee Test Plans, including test criteria, conditions, measurement methods, data requirements, and acceptance thresholds.
• Ensure performance guarantee testing reflects agreed-upon company process conditions and product mix, and validate OEM performance against contractual and technical requirements.
• Lead performance data collection and analysis and coordinate corrective actions, retesting, and resolution of performance gaps with OEMs and engineering teams.
• Verify OEM equipment achieves required capacity, productivity, yield, quality, energy performance, reliability, availability, and other contractual guarantees, as applicable.
• Provide technical recommendations for final equipment acceptance and support project turnover, ensuring commissioning, performance, operating, and as-built documentation is complete.
• Analyze process and metallurgical data to identify constraints, equipment limitations, quality issues, and opportunities to improve yield, productivity, energy consumption, quality, casting speed, reliability, and operating cost.
• Support production ramp-up, stabilization, process optimization, and continuous improvement following commissioning.
• Provide technical training and knowledge transfer to operations, maintenance, process control, and engineering personnel.
• Coordinate OEM and contractor activities during installation, commissioning, startup, and performance testing, ensuring safe and effective execution.
• Provide technical updates to management, support project schedules and execution strategies, and participate in walkdowns, inspections, punch-list activities, and equipment acceptance.
• Demonstrate the company values of Safety, Teamwork, Accountability, Relationships, and Sustainability
• Fulfill the commitment to ensure a safe and healthy work environment
• Fulfill the responsibilities required to achieve the Quality Commitment
• Demonstrate commitment to teamwork by fostering an environment that embodies trust and respect
• Ensure working knowledge of competencies as defined in ISO 14001 (current version), IATF 16949 (current version), and ISO 17025 (current version)

YOUR WORKING ENVIRONMENT

• Office, construction, and industrial/mill environment
• Frequent field presence within the Complex II EAF/Caster project area
• Steelmaking, Caster, FES, Water Systems, and associated auxiliary areas
• Gulf Coast region in Calvert, AL
• Monday through Friday, with extended hours as required during periods of peak workload, construction, commissioning, and startup

Please note: The Job Profile is only a summary of the typical functions of the job, not an exhaustive or comprehensive list of all possible job responsibilities, tasks, and duties.

BENEFITS TO MAKE YOUR WORLD BETTER

ArcelorMittal Calvert focuses on hiring the best candidates, so we strive to provide the best benefits and perks to make your world easier.

Health & Wellness - You can choose between a high-deductible health insurance plan with a Health Savings Account (HSA) or a traditional PPO plan with a Flex Spending Account (FSA) option.  We provide excellent dental and vision coverage and an employee assistance program (EAP).

Financial Protection - We provide life insurance, short- and long-term disability plans, AD&D insurance, and 401k with an employer match of 6%.

Compensation - We offer competitive pay with quarterly bonuses as well as a comprehensive relocation package.

Workplace Flexibility - Paid vacation, starting at 13 days per year, increasing with tenure. Additionally, we provide 10 paid holidays, bereavement leave, and parental leave. ArcelorMittal Calvert believes in a positive work-life balance and offers hybrid work opportunities, flexible work hours, and alternative schedules, depending on the position.

Career & Personal Development – We offer a tuition reimbursement program and provide in-house training on professional topics, technical skills, and leadership competencies.

Culture – Our culture is built on a foundation of its core values, which include safety, teamwork, accountability, relationships, and sustainability. We emphasize collaboration and recognize every individual's unique contribution, encouraging a diverse and inclusive workforce where all team members can grow and develop.

Way of Life – On-site 24/7 convenience mini markets are located throughout the site.  ArcelorMittal Calvert has a strong commitment to community involvement. Team members can contribute and get involved in giving back to their communities.

If you need an accommodation to complete any part of the application process due to a disability or medical condition, you may call 251-289-3000 or email [email protected] to communicate your accommodation request.  Do not email your application materials to this email address.  Application materials sent to this email address will not be considered.
ArcelorMittal Calvert is an EEO Employer: Race, Color, National Origin, Religion, Sex, Sexual Orientation, Gender Identity, Disability, Age, Vet, and Other Protected Group Status.