Tesla

Makes electric cars, robotaxis and grid batteries

Senior Mechanical Design Engineer - Cell Finite Element Analysis

Design EngineeringConfirmed live in the last 24 hours

Full-timeAustin, TX, USANo salary listedIn-person

About the Job

Requirements

A degree in Mechanical Engineering or equivalent experience is required.
At least five years of experience and applied knowledge in finite element analysis, materials science, and machine design concepts are required.
Experience in standalone or coupled analysis of roll-to-roll machines for static, dynamic, and thermal analysis is preferred.
The role requires the ability to contribute in iterative and collaborative engineering environments.
The role requires technical communication and interpretation of analytical results to design components and provide technical leadership.
The role requires the ability to deconstruct complex test scenarios, apply logic and analysis, identify root causes, and resolve correlation issues.
The role requires the ability to work independently and with teams on challenging problems requiring innovative solutions.

Responsibilities

Perform advanced computer-aided engineering simulations to evaluate and understand the behavior of calendaring machines, structures, and subsystems under static and dynamic events.
Develop finite element analysis models of machines, including roll-to-roll and slitting machines, and other subsystems.
Lead the design of specific subassemblies on next-generation calendaring, lamination, and slitting equipment, focusing on design robustness, precision, and serviceability.
Create three-dimensional computer-aided design models and detailed manufacturing drawings using geometric dimensioning and tolerancing and correct fits.
Perform load calculations to determine sizing of fasteners, beams, actuators, transmissions, and bearing elements.
Apply analytical methods, including calculations and simulations, to design and optimize structures and mechanical components.
Perform tolerance analysis to determine system impacts of assembly fits and develop specifications for custom automation equipment.
Lead design reviews at different design phases, develop specifications, and accelerate test plans to validate the product for its determined lifetime.

Desired Qualifications

Experience in standalone or coupled analysis of roll-to-roll machines for static, dynamic, and thermal analysis.

Category	Manufacturing
Location	AUSTIN, Texas
Requisition ID	284457
Type	Full-time

Job Description

<p>We are seeking a skilled Mechanical Design Engineer with a strong background in machine design, structural engineering, dynamic analysis, and vibration in the field of cell manufacturing. You will design, develop, and test robust mechanical systems, sub-systems, and equipment design. You will carry out simulations for vibration, find root cause, and provide solutions for vibration issues. Your core focus will include performing finite element analysis (FEA) and vibration evaluations. If you are a problem solver and love to contribute and grow in this fast-paced team environment, this is for you.</p>

Job Responsibilities

Perform advanced CAE simulations to evaluate and enhance understanding the behavior of calendaring machines, structures, and various sub-systems under both static and dynamic events
Develop state-of-the-art FEA models of the machines including roll to roll and slitting machines, and other sub-systems
Lead design of specific sub-assemblies on next gen calendaring, lamination, and slitting equipment with focus on design robustness, precision, and serviceability
Create 3D CAD models and develop detailed manufacturing drawings using GD&T and correct fits
Perform load calculations to determine sizing of fasteners, beams, actuators, transmissions, and bearing elements
Apply analytical methods including calculations and simulations for the design and optimization of structures and mechanical components
Perform tolerance analysis to determine system impacts of assembly fits and develop specifications for custom automation equipment
Lead design reviews at different design phases and develop specifications and accelerate test plans to validate the product for its determined lifetime

Job Requirements

Degree in Mechanical Engineering or equivalent experience
5+ years of years of experience and applied knowledge of Finite Element Analysis, materials science, and machine design concepts
Preferred experience in standalone or coupled analysis of roll-to-roll machines for static, dynamic, and thermal analysis
Demonstrated ability in iterative and collaborative engineering environments
Success in roles requiring high levels of technical communication and interpretation of analytical results to design components and provide technical leadership
Demonstrated ability to deconstruct complex test scenarios with good logic and analysis, root-causing, and resolving correlation issues
Demonstrated ability to work independently and with teams on problems that are challenging to solve and requiring innovative solutions

About the Company

Tesla

Makes electric cars, robotaxis and grid batteries

Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.

Company size: 10,001+
Company stage: IPO
Headquarters: Austin, TX
Founded: 2003

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