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Harbinger Motors

Electric commercial vehicles with driver-centric design

Advanced Manufacturing Engineer - Powertrain

Manufacturing EngineeringConfirmed live in the last 24 hours
Full-timeGarden Grove, CA, USA

About the Job

Requirements

  • At least 10 years of experience in advanced manufacturing engineering, including at least 8 years focused on high-precision Electric Drive Unit (motor, gearbox, or inverter) assembly, internal combustion engine drivetrain assembly, or highly automated chassis/sub-assembly manufacturing in the automotive or related high-volume industry.
  • Bachelor's or Master's degree in Mechanical Engineering, Electrical Engineering, Mechatronics, or a related technical field.
  • Expertise in high-speed rotor/stator assembly, winding, precision balancing, or component pressing, such as bearings or shafts.
  • Strong familiarity with precision liquid dispensing, such as sealants or thermal paste, and automated leak/pressure testing.
  • Expert knowledge of Electric Motor end-of-line dynamometer testing and data interpretation.
  • Proven history of bringing new, complex, and highly automated manufacturing equipment online from concept to high-volume production.
  • Strong proficiency in computer-aided design software, such as SolidWorks or CATIA, for reviewing complex equipment designs and layouts.
  • Proven project management experience leading large-scale, multi-million-dollar equipment projects with critical safety and quality implications.
  • Ability to perform rigorous statistical analysis and use structured root cause analysis techniques to implement robust corrective actions.
  • Willingness to travel domestically and internationally as required.

Responsibilities

  • Define and implement the long-term process and equipment strategy for electric vehicle powertrain manufacturing lines, including precision computer numerical control machining, winding, motor magnet assembly, component pressing, precision balancing, gearbox assembly, fluid filling, leak/pressure testing, and end-of-line electric drive unit performance testing using a dynamometer.
  • Lead the full equipment lifecycle, including concept definition, statement of requirements and specification, vendor selection, design review, factory and site acceptance testing, installation, commissioning, production ramp-up, and continuous improvement.
  • Lead process flow planning, layout, and installation of new powertrain assembly lines, including utility integration for compressed air, specialized coolants and oils, and high-voltage power, as well as integration of automation cells and heavy material handling.
  • Serve as the technical subject matter expert for powertrain equipment, applying knowledge of high-precision automation, servo control, torque-control fastening, process control such as force/displacement monitoring, and quality inspection systems such as nondestructive testing, metrology, and gear inspection.
  • Lead Powertrain Product Engineering teams in optimizing electric drive unit and chassis component designs for automated assembly, minimizing complexity and maximizing process capability in critical mechanical and electrical processes.
  • Partner with Tier 1 equipment suppliers, lead complex technical discussions, negotiate specifications, and ensure on-time delivery and quality and performance targets.
  • Improve equipment performance, overall equipment effectiveness, yield, and cycle time using statistical process control, design of experiments, root cause analysis, and process validation methods including process failure mode and effects analysis and control plans.
  • Work with Product Design, Quality, Controls, and Operations teams to execute projects and integrate new equipment while meeting safety and quality standards, with a focus on joining the electric drive unit to the chassis structure.

Desired Qualifications

  • Experience in a startup environment and rapidly scaling production.
  • Practice of Lean Manufacturing principles and Six Sigma methodologies; Black Belt preferred.
  • Project Management Professional certification or similar certification.
  • Experience with simulation software such as Delmia.

About the Company

Harbinger Motors

Electric commercial vehicles with driver-centric design

Harbinger Motors designs, builds, and sells electric commercial vehicles. Its products use a unique chassis architecture and drive-by-wire steering to create vehicles that enhance driver comfort, safety, and productivity. The company emphasizes ergonomics, such as a floor height below 28 inches, and prepares its vehicles to be autonomous-ready, enabling potential autonomous operation in the future. Revenue comes from vehicle sales and related services like customer support and maintenance, with a data-driven approach that uses tracking tools to understand customer needs and improve products. Harbinger Motors differentiates itself from competitors by prioritizing the driver experience and operational productivity through its ergonomic design, driver-focused features, autonomous-readiness, and data-informed improvements. The company's goal is to transform the commercial vehicle industry by delivering practical, user-friendly EVs that boost safety and efficiency for businesses.

Company size
201-500
Company stage
Series D
Total funding
$597.7M
Headquarters
Garden Grove, CA
Founded
2021

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