T

Tesla

Makes electric cars, robotaxis and grid batteries

Mechanical Design Engineer Intern - Vehicle Power Electronics, Energy Engineering

Design EngineeringConfirmed live in the last 24 hours
Internship · Winter 2027, Spring 2027Palo Alto, CA, USANo salary listed

About the Job

Requirements

  • Be pursuing a degree in Engineering, Power Electronics, Mechanical Engineering, or a related field.
  • Have experience designing packaging for electronic assemblies, including in-depth understanding of relevant component fabrication processes.
  • Have a deep understanding of the material science of components used in mechanical design, including metals, insulators, plastics, connectors, gaskets, thermal interface materials, and potting.
  • Be proficient with 3D mechanical design and analysis tools such as CATIA, ANSYS Icepak, and StarCCM.
  • Have knowledge of geometric dimensioning and tolerancing, finite element analysis, and design-for-reliability concepts.
  • Have experience using CATIA V5 and/or V6.
  • Have experience with product lifecycle management systems, engineering changes, deviations, and bill of materials structuring.
  • Have working knowledge of MATLAB, Python, and ANSYS.
  • Have experience with environmental, reliability, safety, and industry-standard requirements for automotive, industrial, and residential products.
  • Have a basic understanding of electrical design fundamentals.
  • Have experience with high-volume manufacturing processes such as injection molding, stamping, and die casting.
  • Be familiar with printed circuit board assemblies and their components.

Responsibilities

  • Model and design electromechanical parts and assemblies, including plastics, sheet metal, heat sinks, insulation systems, magnetic components, high-voltage connectors, fasteners, and other components.
  • Perform mechanical design analysis, including thermal analysis, computational fluid dynamics, structural analysis, design for assembly, and design for test.
  • Collaborate with program stakeholders to integrate designs into vehicles, energy products, SI data centers, and other products.
  • Solve electronics packaging issues involving electrical isolation, sealing, thermal management, interconnection, shock and vibration management, electromagnetic interference, and radio-frequency communications.
  • Develop engineering test plans for designs.
  • Create drawing packages and manufacturing instructions for parts and assemblies.
  • Assist with engineering prototype builds and component fabrication.
  • Collaborate with mechanical, systems, electrical, magnetic, digital control, manufacturing, industrial design, and test engineers to take designs from concept through prototype to mass production.
  • Design, analyze, and test structural, thermal, environmental, and insulating aspects of converter components and their electrical connections.
  • Own design development from conception through evolution to mass production.

About the Company

Tesla

Makes electric cars, robotaxis and grid batteries

Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.

Company size
10,001+
Company stage
IPO
Headquarters
Austin, TX
Founded
2003

Recently Posted Jobs

Explore more opportunities at Tesla

See more jobs