Inline Metrology Systems Design/Engineer Intern - Cell Engineering

Job Description

Consider before submitting an application:  
This position is expected to start around August 2026 and continue through the entire Fall term (i.e. through December 2026) or into Spring 2027 if available. We ask for a minimum of 12 weeks, full-time and on-site, for most internships.

International Students: If your work authorization is through CPT, please consult your school on your ability to work 40 hours per week before applying. You must be able to work 40 hours per week on-site. Many students will be limited to part-time during the academic year.

The Internship Recruiting Team is driven by the passion to recognize and develop emerging talent. Our year-round program places the best students in positions where they will grow technically, professionally, and personally through their experience working closely with their Manager, Mentor, and team. We are dedicated to providing an experience that allows the intern to experience life at Tesla by including them in projects that are critical to their team’s success. 

Location: Fremont, CA

About the Team 

We are looking for highly motivated candidates who will support development, commissioning, deployment, ramp, and optimization of inline metrology systems for cell manufacturing. The main focus of the activities is to achieve manufacturing readiness for these systems. The candidates will get involved and support various system engineering activities based on their discipline and skillset such as design, fabrication, data processing, data pipeline development, dashboarding, system testing, installation, material characterization, and documentation. You will be working with a cross-functional engineering team.

The battery cell is a critical component in Tesla vehicles and storage systems. This role will have the opportunity to make meaningful contributions to our products. The work environment is demanding, fast-paced, and incredibly exciting. The ideal candidates should be ready to push their limits, as they join a highly motivated and capable team to make unbelieve things into reality.

Job Responsibilities

• Pair with engineers and support the development, commissioning, and deployment of innovative inline metrology systems from proof-of-concept to high-volume production
• Be able to develop software solutions for development of data pipelines, LLM and RAG solutions for managing the use cases of documentations
• Get hands-on with pilot process equipment to continuously improve metrology and understand the fundamentals
• Support metrology installation and commissioning on new production lines and interact with suppliers
• Support metrology measurements for engineering DOEs for process optimization
  

Job Requirements

• Engineering degree in Physics, Optics, Mechanical Engineering, Electrical Engineering, Mechatronics Engineering, Computer Science, Automation Engineering, Materials Science, or a related field. Prior relevant work experience is a plus
• Strong understanding of engineering fundamentals, applied physics, applied mathematics, statistics, and ability to apply them towards manufacturing process development
• Show expertise or experience in one or more of the following areas:
• At least one material characterization technique with shown ability to troubleshoot at system and module levels to achieve the desired metrology specifications
• Optics and optical sensor development working with a broad range of wavelengths from infrared to UV
• Development of X-ray based characterization tools and experimentations
• Mechanical design and fabrication (SolidWorks or any other design package) and familiar with GD&T requirements
• Data engineering, data pipeline development (Python, Go), data acquisition, data visualization (Python Seaborn, Python Plotly, MATLAB, Tableau), query building (SQL, Python, Go, Minitab/JMP)
• PLC code programming and structure with Siemens, Beckhoff, Rockwell PLC is a great plus
• Familiarity with metrology development and fundamentals of the methodology, gage R&R and measurement system analysis, process capability is a plus
• Familiarity with Six Sigma and similar concepts is a plus
• Familiarity with Battery/Cell manufacturing and testing
• Excellent teamwork/interpersonal skills, willingness to gain and share new knowledge and the ability to communicate effectively
• Proven problem solver - demonstrated experience of data driven root cause analysis
• Strong communication skills and ability to simplify complicated concepts for non-technical and cross-functional team members
• Positive attitude, eager to learn and ability to change direction quickly