Maintenance Leader

Short Intro and About the Job

At Danone, Manufacturing the best products and supplying them to meet demand is a key driver for our plant teams.   We are currently looking to hire a Maintenance Leader based in Mt. Crawford, Virginia!

The Maintenance Leader supports a line, value stream team, or technology group. This position is directly responsible for planned maintenance pillar activities and leadership of mechanics supporting their team across 7 days for all 3 shifts. They should display servant leadership abilities that help empower mechanics and line team associates to higher performance levels and greater morale. This role requires 60% to 80% floor leadership time.  Maintenance leaders are responsible for daily tactical execution of Daily Direction Setting priorities, coordination of mechanics, execution and follow up of planned work. In addition, the maintenance leader is responsible for developing planned maintenance strategies that support safety, people engagement, quality, cost, reliability, and continuous improvement initiatives. This position may be fixed on day shift or support off shifts; independent of shift schedule, this position is responsible to coach and develop leads / teams on every shift within their area/lines. 

Key Responsibilities

As a key member of our team, you will play an important role in driving our mission forward. The following responsibilities outline the core expectations and contributions for this position:

Ensure adherence to plant standards (including but not limited to GMP, AIB, FDA, IWS, Quality, Safety, Finance, ISO, CODES, Daily Direction Setting, Driving OE). As a fundamental piece of the organization, your responsibility is to participate in and own the implementation and deployment of IWS or related integrated work systems and corresponding pillars (Leadership foundation, Daily Direction Setting, Driving OE; Autonomous Maintenance; planned Maintenance; Focused Improvement; Education and Training; Environmental, Health and Safety; Quality; Organization; Supply Network; Early Equipment Management) with the objective of owning your space, owning your performance (Safety, Quality, Cost, Delivery, Mobilization, Nature) and owning your continuous improvement.  

• Ensure the safety of all associates and our products
• Attend and support all line meetings as part of the Daily Direction Setting (DDS) process
• Work with Line Leaders and Process Engineers in the development and execution of Plan for the Day and loss elimination activities. 
• Communicate metrics for maintenance and reliability activities.  Owns and drives improvement around planned and unplanned downtime, # breakdowns, MTBF & MTTR metrics for their lines. 
• Owns Breakdown Elimination, Defect Handling, & Planning and Scheduling. Coaches teams through effective execution of these processes and builds capability and ownership of these systems down to the team level over time.     
• Meet with each shift daily to review work completed and provide direction and follow up
• Maintain maintenance schedules for owned lines and ensure adequate coverage in a consistent and equitable way that is consistent with the contract and state regulations
• Create daily assignments for mechanics on each shift the support planned maintenance and loss elimination initiatives.  Focuses on engaging mechanics in proactive work that will improve line predictability/stability. 
• Provides resourcing and support to line owned autonomous maintenance activities
• Follow up on safety, quality and major losses with root cause analysis
• Support off shift critical work and emergency repairs where required 
• Identify gaps and roadblocks to successful execution of line maintenance plans and develop plans to close gaps
• Monitor metrics, develop plans, and propose solutions for improvement
• Participate in the annual budgeting process, support cost goals, and identify productivity opportunities
• Support Planned Maintenance Pillar, System and Tools implementation
• Support Systems and Equipment Ownership capability development
• Lead and Support Early Equipment Management Activities, including possible startup leadership for projects within their area
• Actively participate in Pillar activities (i.e. Quality, Focused Improvement, Safety, etc.) including but not limited to observations, inspections, and recommendations.
• Own respective QMS standard and execute all processes, including all documentation specification requirements.

• General Maintenance: 

• • Reviews work orders to determine work priorities. Schedules repair, maintenance, and installation of machines, tools, and equipment to ensure continuous production operations
  • Coordinates activities of workers fabricating or modifying machines, tools, or equipment to manufacture new products or improve existing products
  • Directs maintenance activities on utility systems to provide continuous supply of heat, steam, electric power, gas, or air required for operations
  • Monitors and helps to modify preventive maintenance program in conjunction with the plant maintenance manager and maintenance staff
  • Reviews with Maintenance Manager production, quality control, and maintenance reports and statistics to plan and modify maintenance activities
  • Inspects operating machines and equipment for conformance with operational and regulatory standards
  • Work with Plant Engineer to develop and implement new methods and procedures designed to improve operations, minimize operating costs, and effect greater utilization of labor and materials
  • Requisitions tools, equipment, and supplies required for operations
  • Work with Maintenance Manager on training and indoctrination of workers to improve work performance and acquaint workers with company policies and procedures
  • Confers with management, engineering, and quality control personnel to resolve maintenance problems and recommend measures to improve operations and conditions of machines and equipment

 Physical Demands:

• While performing duties of this job, the employee is frequently required to stand; walk; use hands to handle, or feel objects, tools, or controls; reach with hands and arms; stoop; kneel; crouch; crawl; taste and/or smell, talk and hear.
• Ability to bend & stoop at waist level as well as bend & twist neck and head.
• The employee must regularly endure repetitive minimal to moderate lifting 10lbs up to 50lbs and occasional team lifting above 50lbs. Requires normal range of hearing and vision (including colors) to record, prepare and communicate appropriate reports and results.
• The employee is frequently standing on a concrete surface for 8-, 10- or 12-hour shifts
• Occasionally may need to climb stairs, step ladders, stool.
• The noise level in the work environment is usually moderate.
• Ability to work up to 12-hour shifts.

Work Environment

• Work is performed in a manufacturing environment with exposure to moderate noise and temperature variations.
• Work schedules could include nights, weekends and/or holidays to provide the ability to support a 24/7 manufacturing environment as business needs dictate. 

Engagement in our Integrated Work Systems

Ensure adherence to plant standards and procedures (including but not limited to GMP, AIB, FDA, IWS, Quality, Safety, Finance, ISO, HOPE, Danone Behaviors, Daily Direction Setting, Driving OE). As a fundamental piece of the organization, your responsibility is to participate and own the implementation and deployment of IWS system and its pillars (Leadership foundation, Daily Direction Setting, Driving OE; Autonomous Maintenance; planned Maintenance; Focused Improvement; Education and Training; Environmental, Health and Safety; Quality; Organization; Supply Network; Early Equipment Management) with the objective of owning your space, owning your performance (Safety, Quality, Cost, Delivery, Mobilization, Nature) and owning your continuous improvement.    

Compensation & Benefits:

The salary range for this role is $90K to $105K.   Danone North America additionally offers a performance-based bonus and has a strong benefits package including Medical, Dental, Vision, Prescription Drug Coverage, 401k Plan, Wellness Program, Life Insurance, Tuition Reimbursement, Flexible Time Off, and Paid Parental Bonding Leave, among other benefit plan options.    

About You

The ideal candidate will bring a combination of education, experience, and skills that enable them to excel in this position. The following qualifications outline what we’re looking for, including both required and preferred criteria:

Education & Experience:

• Bachelor’s degree (B.A.) from 4 - year college or University required, preferably in Engineering
• 5 plus years related experience and/or training; or equivalent combination of education that would provide the level of knowledge, skill and ability required is acceptable

Knowledge, Skills & Abilities:

• Understand TPM and continuous improvement methods
• Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources
• Knowledge of machines and tools, including their designs, uses, repair, and maintenance
• Knowledge of materials, methods, and the tools involved in the construction or repair of houses, buildings, or other structures
• Computer literacy in programming and ladder logic
• Knowledge of OSHA, local, state, and federal health and safety regulations

• Have the skills to communicate effectively in a technical manner with other Danone Associates and Danone Contacts.  This may include Outside Vendors, Suppliers, Contractors, and Customers.  The format may be either written in the form of a report or verbal during discussion.
• Have the skills to apply concepts such as fractions, percentages, ratios, and proportions to practical situations that maintenance encounters
• Performing routine maintenance on equipment and determining when and what kind of maintenance is needed
• Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems
• Ability to define problems, collect data, establish facts, and draw valid conclusions
• Must be able to interpret an extensive variety of technical data in mathematical or diagram form and deal with several abstract and concrete variables to arrive at a reasonable solution
• The ability to listen to and understand information and ideas presented through spoken words and sentences
• The ability to communicate information and ideas in speaking so others will understand

About Us, We offer and What's next

Danone USA is an industry-leading food & beverage company, with a mission to bring health through food to as many people as possible. Founded in the Bronx in 1942 as Dannon Milk Products, Danone USA now employs 5,000 people across more than 10 U.S. manufacturing facilities.

When you join Danone USA, you’ll help make products for well-known brands including Activia®, DanActive®, Danimals®, Dannon®, evian®, Follow Your Heart®, Happy Family® Organics, International Delight®, Light + Fit®, Nutricia ®, Oikos®, Silk®, So Delicious® Dairy Free, STōK® Cold Brew Coffee ®, Too Good & Co™, and YoCrunch®.

You’ll be part of one of the largest Certified B Corps™ in the world, working to make sure our company creates real value for people and the planet. 

Danone USA is proud to be an Equal Opportunity employer. It is our policy to give equal employment opportunities to all qualified persons without regard to legally protected characteristics, or any other consideration made unlawful by applicable federal, state/provincial and/or local law. For our EEO policy statement and your EEO rights under law click here.#LI-NORAM #LI-ONSITE #LI-KP1Employee & Applicant Privacy Policy