Tesla

Makes electric cars, robotaxis and grid batteries

Manufacturing Development Engineer

Manufacturing EngineeringConfirmed live in the last 24 hours

Full-timeBuffalo, NY, USANo salary listedIn-person

About the Job

Requirements

Bachelor's or Master's degree in Mechanical Engineering, Electrical Engineering, or Mechatronics Engineering, or equivalent demonstrated experience in automation system development.
3–7 years of hands-on experience designing and implementing industrial automation systems, including PLC programming with Siemens TIA Portal or Allen-Bradley Studio 5000, HMI development with Proface, WinCC, or Ignition, industrial communication protocols such as PROFINET or Ethernet/IP, and creating detailed electrical and fluid schematics in EPLAN or equivalent systems.
Demonstrated excellence programming and integrating industrial robots, including expertise with FANUC RoboGuide or similar platforms for complex automation applications.
Proficiency with SolidWorks for 3D part and assembly design and 2D drawings using GD&T principles, plus the ability to rapidly prototype automation solutions using 3D printing, modular components, and first-principles thinking.
Track record of leading large-scale automation capital equipment projects from conception through implementation, using Jira to manage timelines, budgets, and cross-functional teams.
Experience applying Lean Manufacturing, Six Sigma methodologies, and 8D problem-solving to optimize automated production systems and improve OEE (Overall Equipment Effectiveness).
Expertise implementing machine vision systems, including Keyence and iRVision, sensors, and feedback control systems for high-precision automated manufacturing processes.
Ability to develop technical specifications, present complex automation concepts to stakeholders, and create comprehensive manufacturing-system documentation.
Ability to work across multiple projects and cross-functional teams and independently achieve results with minimal supervision.

Responsibilities

Lead the conceptualization, design, and implementation of automated manufacturing solutions integrating industrial robotics, vision systems, and precision motion control; architect reliable, scalable automation ecosystems.
Develop integrated electrical controls using Siemens or Allen-Bradley PLCs, communication protocols, and HMIs with real-time monitoring, and use data sources to evaluate system performance quantitatively.
Program and integrate industrial robots to improve automation capabilities and production efficiency.
Create 3D parts and assemblies and 2D drawings using GD&T principles, and provide Design for Manufacturing feedback.
Perform Product and Manufacturing Process Failure Mode and Effects Analysis (PFMEA) and Design Failure Mode and Effects Analysis (DFMEA).
Set project goals, track deliverables, identify risks and mitigations, and manage timelines, budgets, and resources; execute multiple programs simultaneously and develop processes and systems to support teams.
Analyze and optimize equipment cycle times across low-, medium-, and high-volume manufacturing processes; balance automation based on return on investment, strategize material flow, and ensure adequate work-in-process buffering for production uptime.
Create detailed electrical and fluid schematics, MBOM/EBOM, and manuals covering preventive maintenance, spare-parts consumption, and troubleshooting for efficient handover.
Work with Environmental, Health, and Safety teams to review equipment requirements, compile risk assessments, and integrate safety devices into automated manufacturing stations while adhering to electrical safety standards.
Create requests for quotation with procurement teams, manage suppliers from specification through installation, and lead factory and site acceptance testing for automated equipment.

Desired Qualifications

Siemens TIA Portal is preferred for PLC programming.

Category	Manufacturing
Location	Buffalo, New York
Requisition ID	255469
Type	Full-time

Job Description

Tesla Gigafactory New York is seeking a Manufacturing Engineer to lead the design & development of innovative automation equipment & manufacturing processes. In this role, you will own the execution of design, prototyping, & launch of multiple automation projects for medium to high-volume manufacturing lines. In these pursuits, you will collaborate closely with Design, Controls, Production, Quality, Facilities, & Safety Engineering Teams to create world class manufacturing systems. This will require you to have experience with mechanical design, electrical & controls systems, project management, root cause analysis, and cross functional communication. This is an exciting opportunity to push the boundaries of manufacturing performance, efficiency, and reliability across multiple energy products/lines.

Job Responsibilities

Pioneer Next-Generation Automation Systems - Lead the conceptualization, design, and implementation of cutting-edge automated manufacturing solutions that integrate industrial robotics, vision systems, & precision motion control for process optimization. Architect complete automation ecosystems with exceptional reliability and scalability
Implement Advanced Control & Monitoring Systems - Develop integrated robust electrical controls using Siemens or Allen-Bradley PLCs, communication protocols, and HMI’s with real-time monitoring capabilities, while leveraging data sources to quantitatively evaluate system performance
Program & Integrate Robotic Systems - Experience with industrial robot programming and integration to enhance automation capabilities and production efficiency
Drive Mechanical Design Excellence - Create 3D parts and assemblies, and 2D drawings using GD&T principles, while providing Design for Manufacturing feedback to enhance automation capabilities
Perform Failure Mode Analysis - Experience with both Product & Manufacturing process failure mode analysis (PFMEA) as well as design failure mode analysis (DFMEA)
Demonstrate Project Management Excellence - Set goals, track deliverables, identify risks and drive mitigations across all project stages while managing timelines, budgets, and resources; own execution of multiple programs simultaneously and develop processes/systems needed for teams to succeed
Optimize Automated Manufacturing Processes – Analyze and optimize equipment cycle times across low, medium, and high-volume manufacturing processes, balance automation based on ROI, strategize material flow, and ensure adequate WIP buffering for production uptime
Create Detailed Technical Documentation - Demonstrate proficiency in creating detailed electrical and fluid schematics, MBOM/EBOM, and manuals to define preventive maintenance, spare parts consumption and troubleshooting for efficient handover
Ensure Safety & Compliance in Automated Systems - Work with EHS teams to review equipment requirements, compile risk assessments, and integrate safety devices into automated manufacturing stations while adhering to electrical safety standards
Manage Automation Vendor Relationships - Create RFQs with procurement teams, manage suppliers during specification through installation phases, and lead factory/site acceptance testing (FAT/SAT) for automated equipment

Job Requirements

Advanced Engineering Degree - Bachelor's or Master's degree in Mechanical/Electrical Engineering, Mechatronics Engineering, or equivalent demonstrated experience in automation system development
Automation Expertise - 3-7 years of hands-on experience designing and implementing industrial automation systems, including PLC programming (Siemens TIA Portal preferred, Allen-Bradley Studio 5000), HMI development (Proface, WinCC, Ignition), industrial communication protocols (PROFINET, Ethernet/IP), and experience creating detailed electrical & fluid schematics in EPLAN/equivalent systems
Robotics Integration Proficiency - Demonstrated excellence with programming and integrating industrial robots, with specific expertise in FANUC RoboGuide and similar platforms for complex automation applications
Innovative Design & Prototyping - Proficiency with Solidworks for 3D part/assembly design and 2D drawings using GD&T principles, plus proven ability to rapidly prototype automation solutions using 3D printing, modular components, and first-principles thinking to accelerate concept-to-production timelines for manufacturing equipment
Project Leadership & Execution - Track record of successfully leading large-scale automation capital equipment projects from conception through implementation, utilizing Jira with demonstrated ability to manage timelines, budgets, and cross-functional teams
Manufacturing Process Optimization - Experience applying Lean Manufacturing, Six Sigma methodologies, and 8D problem-solving to optimize automated production systems and improve OEE (Overall Equipment Effectiveness)
Vision System & Sensor Integration - Expertise implementing machine vision systems (Keyence, iRVision), sensors and feedback control systems to enable high-precision automated manufacturing processes
Technical Communication Skills & Documentation - Exceptional written and verbal communication abilities for developing technical specifications, presenting complex automation concepts to stakeholders, and creating comprehensive documentation for manufacturing systems
Innovation Mindset & Adaptability - Demonstrated passion for pioneering new automation technologies with a flexible, solution-oriented approach to complex manufacturing challenges; thrives in fast-paced environments where continuous improvement and breakthrough thinking are essential
Effectively work across multiple projects and cross-functional teams, as well as able to independently achieve results with minimal supervision

About the Company

Tesla

Makes electric cars, robotaxis and grid batteries

Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.

Company size: 10,001+
Company stage: IPO
Headquarters: Austin, TX
Founded: 2003

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