Tesla

Makes electric cars, robotaxis and grid batteries

Manufacturing Controls Engineer - Energy Programs

Controls & Automation EngineeringConfirmed live in the last 24 hours

Full-timeFremont, CA, USANo salary listedIn-person

About the Job

Requirements

A degree in Engineering, preferably Electrical Engineering, Mechanical Engineering, Mechatronics, or Computer Science, or equivalent experience.
At least 3 years of experience in automated, fast-paced manufacturing environments, including exposure to safety best practices and change management systems.
Mastery of programming industrial equipment using IEC 61131-3 languages, particularly structured text and ladder logic.
Experience with Siemens and Beckhoff programmable logic controllers; Allen-Bradley experience is a plus. Experience with safety implementation using Siemens, SIMATIC Integrated Safety, TwinSAFE, or PILZ is required.
Proficiency in robot programming and troubleshooting for FANUC 6+1 axis systems and vision systems including Cognex, Keyence, and iRVision.
Knowledge of reading and interpreting electrical schematics and selecting and integrating circuit protection, sensors, safety hardware, servos, programmable logic controller hardware, and other components.
Knowledge of Ethernet communications including HTTP, MQTT, and OPC; script-based programming in Python, C++, or Go; motor drives such as SEW EURODRIVE or AB PowerFlex; and fieldbus networks is a plus.
Experience commissioning and improving automated manufacturing equipment, with a demonstrated track record of Overall Equipment Effectiveness improvement.
Knowledge of structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W), or Eight Disciplines (8D).
Ability to manage a broad scope of responsibilities and demonstrate self-motivation and good judgment.
Excellent written and verbal communication skills and proven project management experience.
Willingness to work flexible hours, including night and weekend shifts as required by business needs.

Responsibilities

Sustain 24/7 manufacturing operations by using working knowledge of mechanical, electrical, and controls systems to respond to escalations, resolve equipment failures, and address quality concerns.
Use structured problem-solving techniques to contain, identify root causes of, and eliminate failure modes.
Take ownership of manufacturing processes by analyzing performance metrics and optimizing equipment to maximize safety and Overall Equipment Effectiveness, process quality, and manufacturing capacity.
Collaborate with Equipment, Process, and Quality Engineers on continuous improvement projects to improve production-line serviceability, reliability, throughput, and process capability.
Lead the design, development, and deployment of automated equipment upgrades or installations, coordinating with internal teams or external integrators.
Develop and maintain Siemens and Beckhoff programmable logic controller and human-machine interface software to optimize production capability and improve operator experience.
Maintain key documentation, including electrical schematics, for automated systems.
Integrate safety systems, conduct equipment-development risk assessments, and lead safety buyoffs before launch.
Partner with Maintenance and Controls Technicians to service and improve automated manufacturing equipment, using their frontline diagnostics on programmable logic controllers, robots, and control systems.
Collaborate on improving Preventive and Corrective Maintenance procedures and provide training on critical skills for safe equipment repair, recovery, and control-architecture modification.

Desired Qualifications

Experience with Allen-Bradley programmable logic controllers.
Knowledge of Ethernet communications including HTTP, MQTT, and OPC; script-based programming in Python, C++, or Go; motor drives such as SEW EURODRIVE or AB PowerFlex; and fieldbus networks.

Category	Manufacturing
Location	Fremont, California
Requisition ID	289022
Type	Full-time

Job Description

<div class="MSWordContent"><p>Tesla is seeking a highly motivated Manufacturing Controls Engineer to join our Production Engineering team and play a pivotal role in integrating, sustaining, and improving advanced manufacturing equipment. The ideal candidate has strong controls engineering fundamentals, practical manufacturing experience, a high aptitude for learning and adapting quickly, and a track record of continuous improvement through data-driven problem solving and controls development. Engineers on our team are independent, proactive, hands-on, and detail-oriented —thriving in a collaborative, cross-functional environment to drive operational excellence. If you are passionate about building world-class manufacturing systems and are motivated to make a measurable impact at scale, we encourage you to apply.</div>

Job Responsibilities

Sustain 24/7 manufacturing operations, utilizing working knowledge of mechanical, electrical, and controls systems to respond to escalations and quickly resolve equipment failures or address quality concerns. Employ structured problem-solving techniques to contain, root-cause, and eliminate failure modes
Take ownership of manufacturing processes, analyzing performance metrics and optimizing equipment to maximize safety and Overall Equipment Effectiveness (OEE), driving world-class process quality and manufacturing capacity. Collaborate with Equipment, Process, and Quality Engineers to drive continuous improvement projects to optimize production line serviceability, reliability, throughput, and process capability
Lead the design, development, and deployment of automated equipment upgrades or installation, coordinating with internal teams or external integrators. Develop and maintain Siemens and Beckhoff PLC and HMI software to optimize production capability and improve operator experience
Maintain key documentation, including electrical schematics, for the automated systems. Integrate safety systems to ensure the safe operation of the equipment and conduct risk assessments for equipment under development and lead safety buyoffs before launch
Partner with Maintenance and Controls Technicians to service and improve automated manufacturing equipment, leveraging their frontline diagnostics on PLCs, robots, and control systems. Collaborate on enhancing Preventive and Corrective Maintenance procedures and provide training on critical skills for safe equipment repair and recovery, and the modification of control architectures

Job Requirements

Degree in Engineering (preferred Electrical, Mechanical, Mechatronics or Computer Science), or equivalent experience
Minimum 3 years of experience in an automated, fast-paced manufacturing environments, including exposure to safety best practices and change management systems
Mastery in programming industrial equipment using IEC 61131-3 languages, particularly structured text and ladder logic. Experience with PLCs (Siemens and Beckhoff are a must, Allen-Bradley is a plus) and safety implementation (Siemens, SIMATIC Integrated Safety, TwinSAFE, PILZ). Proficiency in robot programming and troubleshooting (FANUC 6+1 axis) and vision systems (Cognex, Keyence, iRVision)
Knowledge in reading and interpreting electrical schematics, and selecting and integrating circuit protection, sensors, safety hardware, servos, PLC hardware, and other components. Knowledge of Ethernet communications (HTTP, MQTT, OPC), script-based programming (Python, C++, GO), motor drives (SEW EURODRIVE or AB PowerFlex), and fieldbus networks is a plus
Experience commissioning and improving automated manufacturing equipment. Demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, strong troubleshooting skills, and an aptitude for learning systems quickly.  Knowledge of structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D)
Capacity for self-motivation and good judgment, comfort with managing a broad scope of responsibilities with a strong emphasis on teamwork. Excellent written and verbal communication skills, complemented by proven project management experience
Willingness to work flexible hours, including shift work on nights and weekends as required by business needs

About the Company

Tesla

Makes electric cars, robotaxis and grid batteries

Tesla makes electric cars and batteries that store power for homes and utilities, and it develops self-driving software and humanoid robots. In 2023, its Model Y became the first electric vehicle to rank as the world's best-selling car. Buyers order the Model 3 sedan, Model Y SUV, or Cybertruck pickup directly from Tesla instead of through dealers, and they charge on its Supercharger fast-charging network. It also sells Megapack and Powerwall batteries, runs a robotaxi service, and charges drivers a monthly fee for self-driving software that still needs their supervision. Tesla was founded in 2003, with Elon Musk as its lead early investor and a recognized co-founder, and it is based in Austin, Texas.

Company size: 10,001+
Company stage: IPO
Headquarters: Austin, TX
Founded: 2003

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